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Boge
Air Compressor
S 75-3
Boge S 75-3 User Manual
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Operating instructions
Belt-driven
screw compressors
Series
S 40-3...
S 150-3
SF 60-3...
SF 150-3
Separate manuals:
Compressor control
Frequency converter (SF)
2
Table of Contents
Default Chapter
5
Table of Contents
5
General Safety Instructions
9
Safety Instructions for Compressor Operation
9
Special Hazard Warnings
10
Dangers of Electricity
11
Obligations of the Operator
11
Personnel Requirements
12
Personal Protective Equipment
12
Safety Instructions for Maintenance and Repair of the Compressor
12
Accident Prevention Regulations
13
Introduction
14
Symbols Used
15
Warning Signs on the Compressor
15
Intended Use
21
Foreseeable Misuse
21
Transport Damage
21
Data on the Rating Plate
22
Service
22
Technical Data
23
Operating Principle of Compressor
28
Functional Principle of the Air End
28
Air Circuit
29
Oil Circuit
30
Compressor Control
31
Network Pressure
31
Operating States
31
Operating Modes
31
Controlled Operation (Frequency Control)
32
Short Operating Times
32
Control Devices
32
Operating Pressure Transmitter
32
Proportional Controller (Optional Accessory for S Series)
33
Safety and Monitoring Devices
33
General Information
33
Safety Temperature Limiting Device
33
Safety Valve
34
Monitoring the Drive and Fan Motor
34
Rotational Direction Monitoring (Optional Accessory)
34
System Pressure Build-Up (Optional Accessory)
34
Water Cooling
35
Serial Connection
35
Parallel Connection
35
Cooling Water
36
Water Connection (for Water Cooling)
36
Cooling Water Quality
36
3.1 Transport and Storage
37
Part 3: Transport and Storage
37
General Information
37
How to Transport the Compressor
37
Part 3: 3.1 Transport and Storage
37
Intermediate Storage
38
Compressor Room
39
Installation Conditions for Horizontal or Free-Standing Compressed Air Receivers
39
Installation Surface
39
Fire Protection
40
Sound Protection
40
Admissible Ambient Temperatures
40
Frost Protection
41
Ventilation
41
Cooling Air Requirement
42
Ventilation Possibilities
43
Condensate Disposal
43
Installation
44
General Information
44
Checking the Scope of Delivery
44
Installing the Compressor
44
Connecting the Compressor to the Compressed Air Network
45
Connecting the Cooling Water (Optional Accessory)
45
Removing the Transport Securing Bolts
46
Activating the Belt Tensioning Device
46
Checking the Oil Level
46
Electrical Connection
47
Commissioning
48
Check Installation Requirements
49
Checking the Rotational Direction of Drive and Fan Motor
49
Check Compressed Air Outlet for Leak Tightness
50
Opening the Stop Valves
50
Checking for Leaks
50
Conduct Trial Run
51
Commissioning Following Extended Stoppages
51
Dismantling
52
General Information
53
General Faults
53
BOGE Duotherm BPT
55
Function
55
Installation
55
Commissioning
56
Maintenance
56
BOGE Duotherm BSW
57
Function
57
Commissioning
58
Maintenance
58
Safety Instructions for Maintenance
59
The BOGE Maintenance Concept
61
Maintenance through BOGE Customer Service
61
List of Maintenance and Service Work
62
Maintenance Intervals
63
General Information Concerning the Lubricants Used
65
Disposal of Used Operating Material
66
Pressure Hoses
66
Spare and Wearing Parts
66
Maintenance Work between Scheduled Services
66
Weekly: Inspect / Replace Supply Air Filter (Optional Accessory)
67
Monthly: Clean the Suction Filter
68
Monthly: Check Oil Level / Top up with Oil if Necessary
69
Every 1,500 Operating Hours: Clean the Oil Cooler (Air Cooling)
70
Every 1,500 Operating Hours: Clean the Oil Cooler / Air Cooler (Water Cooling)
71
Maintenance Work at Fixed Service Intervals
71
Every 3,000 Operating Hours / Once a Year: Change the Suction Filter Cartridge
72
Every 3,000 Operating Hours / Once a Year: Have Safety Valve Checked
72
Every 3,000 Operating Hours / Once a Year: Change the Oil Filter
72
Every 3,000 Operating Hours / Once a Year: Change the Oil Separator
74
Every 3,000 Operating Hours / Once a Year: Check V-Belt
75
Every 9,000 Operating Hours: Change V-Belt
76
Every 9,000 Operating Hours / Every 2 Years: Oil Change
78
Special Maintenance Work
81
Flush out Oil Circuit
81
Drive Motors with Permanent Lubrication
81
Drive Motors with Lubrication Device
81
Drive Motors with Automatic Lubricating Equipment
82
Have Proportional Regulation Checked (Optional Accessory for S Series)
83
Spare Parts and Accessory Equipment
84
List of Spare and Wear Parts (for Maintenance)
84
List of Available Accessory Equipment
84
Flow Chart
85
Part 7: 7.1 Flow Chart
85
Air Cooled Version, Standard
86
Water Cooled Version, Serial Connection - Parallel Connection
88
Air Cooled Version, Frequency Controlled
90
Water Cooled Version, Serial Connection - Frequency Controlled
92
BOGE Duotherm BPT Plate Heat Exchanger
94
BOGE Duotherm-Plus BSW Safety Heat Exchanger
95
Appendix
96
List of Maintenance and Service Work
96
4
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Boge S 75-3 Specifications
General
Nominal motor power
75 kW
Free air delivery
12.1 m³/min
Sound pressure level
69 dB(A)
Noise Level
69 dB(A)
Type
Screw Compressor
Drive Type
Direct
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