Boge EO 16 User Manual

96 pages

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Operating instructions

Oil-free

scroll compressors

Series

EO 6...EO 6 TR

EO 11...EO 16

EO 17...EO 22

EO 17 D...EO 22 D

Separate instructions:

Compressor control

Refrigerant compressed air dryer (DS)

Compressed air treatment

Table of Contents

Default Chapter5
- Table of Contents5
Who Are These Operating Instructions Aimed at9
Content of These Instructions9
Other Important Documents10
Guide for Reading10
- Symbols and Typographic Aids10
- Structure of Warning Notices11
Warranty and Service12
- Limitation of Liability12
- Transport Damage12
- Service12
- Data on the Rating Plate13
System Subject to Monitoring13
General Safety Information15
- Intended Use15
- Reasonably Foreseeable Misuse15
- Responsibility of the Operator16
- Personnel Requirements17
- Special Warning Notices18
Safety Information for Operating the Compressor19
- Electrical Equipment of the Compressor20
- Scroll Compressor, Drive, Air System21
- Lubricant and Refrigerant22
Servicing Safety Information22
- Safety Information for Maintenance and Repair of the Dryer (EO23
How the Compressor Works25
- Compression Process25
- Cooling Air Requirement26
Control of the Compressor27
- Net Pressure27
- Operating States27
- Operating Modes27
Safety and Monitoring Devices27
- General27
- Emergency Stop Function / Main Switch (Mains Disconnecting Device)28
- Temperature Monitoring28
- Decompression28
Technical Data30
How the DS Dryer Works34
- DS Refrigerant Dryer34
How the DRL 6-2 Dryer Works35
- Device Overview35
- Functional Principle of the DRL 6-236
Regulating the DRL 6-2 Integrated Dryer36
- Compressed Air Side36
- Refrigerant Side36
- Pressure Dew Point Regulation37
- Condensate Drainage37
4.1 Transporting the Compressor39
Part 4: Transporting the Compressor39
- General39
- Intermediate Storage of the Compressor before Installation39
- Part 4: 4.1 Transporting the Compressor39
- Transporting the Compressor Using a Forklift Truck40
- Transporting the Compressor with a Crane40
Installing the Compressor41
- Specifications for the Compressor Room41
- Checking the Scope of the Delivery44
- Positioning the Compressor44
- Removing the Transport Locks44
- Belt Tension44
- Installation Conditions for Compressed Air Receivers45
- Installation Conditions for DRL 6-2 and DS Dryers45
Assembly Work46
- General46
Establishing the Connections46
- Connecting the Compressor to the Compressed Air Network48
- 1Establishing the Electrical Connection48
- Condensate Outlet Connection (EO49
Commissioning the Compressor51
- Checking the Installation Conditions51
- Checking the Pressure Settings52
- Checking the Rotation Direction of the Drive and Fan Motors52
- Checking the Leak Tightness of the Compressed Air Pipes53
- Opening the Shut-Off Valves53
- Conducting a Test Run53
Shutting down / Recommissioning the Compressor54
- Shutting down the Compressor for Prolonged Periods54
- Recommissioning the Compressor after a Prolonged Period of Inactivity54
- Refrigerant Compressed Air Dryer54
Operating the DRL 6-2 DL Dryer55
Basic Information on Servicing57
- Servicing Safety Information57
- Servicing by BOGE Customer Service Recommended60
- Servicing Overviews60
- Maintenance Intervals64
- Maintenance Work between Fixed Servicing Intervals64
- Maintenance Work at Fixed Servicing Intervals65
- Maintenance Work on the Dryer (EO66
- General Information on Lubricants and Refrigerants66
- Disposing of Used Operating Materials and Condensates67
- Pressure Hoses67
- Spare and Wearing Parts67
Performing Maintenance Work between Fixed Servicing Intervals68
- Monthly: Check / Replace Supply Air Filter for Switch Cabinet Ventilation68
- Monthly: Checking / Cleaning the Suction Filter68
- Every 1,500 Operating Hours: Cleaning the Cooler69
- Every 5,000 or 10,000 Operating Hours: Cleaning the Fan71
Having Maintenance Work Performed at Fixed Servicing Intervals73
- Every 3,000 Operating Hours: Changing the Suction Filter Cartridge73
- Every 3,000 Operating Hours / Annually: Function Check of the Safety Valves73
- Every 3,000 Operating Hours / Annually: Checking the V-Belts74
- Every 3,000 Operating Hours / Annually: Checking the Non-Return Valves74
- Scroll Compressor Servicing74
- Every 10,000 Operating Hours: Replacing the V-Belts74
- Replacing the Scroll Compressor76
Special Maintenance Work76
- Drive Motors with Permanent Lubrication76
Maintenance Work on the DRL DL Dryer 6-276
- Daily Checks76
- Weekly Maintenance76
- Annual Maintenance76
- Every 15,000 / 20,000 Operating Hours Replacing the Scroll Compressor76
Disposal after Dismantling or Replacement of Parts77
Spare Parts and Additional Equipment78
- List of Spare and Wearing Parts (for Maintenance)78
- Spare Parts for the DRL 6-2 DL Dryer78
- Spare Parts for the DS Dryer78
- List of Available Additional Equipment78
Basic Information on Remedying Faults79
- Part 7: 7.1 Basic Information on Remedying Faults79
- Compressor Faults80
- Refrigerant Dryer and Treatment Faults (EO81
8.2 Application of the Pressure Equipment Directive83
Appendix Application of the Pressure Equipment Directive83
- Scope83
- Part 8: 8.1 Guidelines and Standards83
- Classification and Assessment of Pressurised Components84
- Outcome of the Assessment84
- Installation in Compressed Air Systems84
Guidelines and Standards83
Pneumatic Circuit Diagrams84
- Pneumatic Circuit Diagram for EO 6, Air-Cooled85
- Pneumatic Circuit Diagram for EO 6 D, Air-Cooled86
- Pneumatic Circuit Diagram for EO 6 R, Air-Cooled87
- Pneumatic Circuit Diagram for EO 6 DR, Air-Cooled88
- Pneumatic Circuit Diagram for EO 6 TR, Air-Cooled89
- Pneumatic Circuit Diagram for EO 11 (D), Air-Cooled90
- Pneumatic Circuit Diagram for EO 16, Air-Cooled91
- Pneumatic Circuit Diagram for EO 17 (D), Air-Cooled92
- Pneumatic Circuit Diagram for EO 22 (D), Air-Cooled93
List of Maintenance Work Performed94

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Boge EO 16 Specifications

General

Brand	Boge
Model	EO 16
Category	Air Compressor
Language	English

Summary

Part 1: General

1.5 Warranty and service

Details warranty terms, liability limitations, and service contact information.

Part 2: Safety

2.1 General safety information

Provides essential safety guidelines for compressor operation and intended use.

2.2 Safety information for operating the compressor

Specific safety precautions for running the compressor and its components.

2.3 Servicing safety information

Safety instructions related to maintenance, repair, and handling of the dryer.

Part 5: Commissioning

5.1 Commissioning the compressor

Guides through checks and procedures for initial compressor startup.

5.2 Shutting down / recommissioning the compressor

Explains procedures for shutting down and restarting the compressor.

Part 6: Servicing and maintenance

6.1 Basic information on servicing

Covers general servicing principles, safety, and recommendations.

6.2 Performing maintenance work between fixed servicing intervals

Details routine maintenance tasks to be performed at regular intervals.

6.3 Having maintenance work performed at fixed servicing intervals

Outlines maintenance tasks requiring BOGE Service personnel.

6.6 Disposal after dismantling or replacement of parts

Part 7: Remedying faults

7.1 Basic information on remedying faults

Offers general advice and safety precautions for fault diagnosis and rectification.

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