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Boge C 16 N User Manual

Boge C 16 N
80 pages
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www.boge.com
Operating instructions
Belt-driven
screw compressors
Series
C 16 N...C 30 N
C 16 F N...C 30 F N
Separate manual:
compressor control
frequency converter (C F N)

Table of Contents

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Boge C 16 N Specifications

General IconGeneral
BrandBoge
ModelC 16 N
CategoryAir Compressor
LanguageEnglish

Summary

General Safety Instructions

Safety Instructions for Compressor Operation

Details safety rules for operating the compressor, including personnel requirements and protective measures.

Special Hazard Warnings

Alerts users to specific dangers like risk of injury from fans, noise, and high pressure.

Electrical Energy Hazards

Warns about dangers of electrical voltage and safety measures for electrical work.

Obligations of the Owner

Outlines the responsibilities of the compressor owner regarding safe operation and maintenance.

Personnel Requirements

Defines the qualifications and training necessary for personnel working on the compressor.

Personal Protective Equipment

Lists compulsory personal protective equipment (PPE) required for various tasks on the compressor.

Safety Instructions for Maintenance and Repair

Specifies safety precautions to be taken before, during, and after maintenance or repair work.

Introduction

Accident Prevention Regulations

Refers to national regulations and emphasizes compliance for safe compressor operation.

Disposal

Provides warnings regarding the proper disposal of waste oil and materials.

Symbols Used

Explains warning symbols and notices used in the operating instructions for clarity and safety.

Symbols on the Compressor

Describes the meaning of warning signs and labels found directly on the compressor unit.

Intended Use

Defines the specific industrial applications and conditions for which the BOGE compressors are designed.

Foreseeable Misuse

Lists prohibited operations and misuse scenarios that can lead to danger or damage.

Transport Damage

Advises on inspecting for transport damage and procedures for claims.

Data on the Type Plate

Explains the importance of type plate data for identification and service inquiries.

Technical Data – Compressor

Technical Data: C 16 N-C 30 N Series (Part 1)

Lists technical specifications like dimensions, weight, sound levels, and motor data for specific models.

Technical Data: C 16 N-C 30 N Series (Part 2)

Provides further technical data including oil quantities, cooling requirements, and operating pressures.

Technical Data: C 16 F N-C 30 F N Series (Part 1)

Details technical specifications for the C F N series, including dimensions, sound levels, and motor data.

Technical Data: C 16 F N-C 30 F N Series (Part 2)

Lists technical data for C F N series, covering oil, cooling, and operating pressure values.

Function Description Compressor

Function Principle of the Air End

Explains how the air end compresses air using screw profiles and injected oil.

Air Circuit

Illustrates and describes the components of the air circuit, from suction to outlet.

Oil Circuit

Details the components and function of the oil circuit, including cooler and filter.

Water Cooling

Water Cooling

Describes the water cooling system and its serial connection for compressors.

Series Connection

Illustrates and explains the serial connection of water cooling components.

Water Connection (for Water Cooling)

Specifies requirements for water connections, including pressure and temperature.

Cooling Water

Cooling Water Quality

Lists admissible concentrations of substances in cooling water to prevent damage.

Compressor Control

Network Pressure

Defines network pressure and how it influences compressor switching.

Operating States

Explains the three basic operating states: load, idling, and standstill ready.

Operating Modes

Describes operating modes like intermittent and continuous operation based on operating states.

Control of Compressors with Frequency Control (C F N)

Details how the control system adjusts speed based on target pressure for frequency-controlled models.

Short Operating Times

Warns about potential damage from short operating cycles and advises consulting BOGE.

Safety and Monitoring Devices

General

Explains how safety devices interact with the BOGE monitoring system for compressor protection.

Safety Temperature Limiting Device

Describes the function of the temperature limit device that switches off the compressor.

Safety Valve

Explains the role of the safety valve in preventing overpressure in the compressed air/oil chamber.

Transport and Storage

General

Emphasizes safety and liability regarding compressor transport and handling.

Transport Possibilities

Illustrates and describes transport methods using forklift trucks or lifting carts.

Crane Transport

Provides instructions and warnings for transporting the compressor using a crane.

Intermediate Storage

Advises on proper conditions for storing the compressor if not installed immediately.

Compressor Room

Installation, Maintenance Conditions, and Application for Compressed Air Receivers

Covers installation requirements for compressed air receivers, ensuring safety and accessibility.

Installation Surface

Specifies the requirement for a level industrial floor for compressor installation.

Fire Protection

Outlines fire protection measures for compressor rooms based on motor ratings.

Sound Protection

States limits for sound pressure levels in workrooms where compressors are installed.

Admissible Environmental Influences

Lists acceptable ambient temperature ranges and potential issues if exceeded.

Ventilation

Details requirements for ventilation to prevent overheating and ensure proper operation.

Ventilation Openings (Free-Standing Installation)

Provides guidance on arranging supply and exhaust air openings for free-standing installations.

Supply and Exhaust Air Ducts

Covers guidelines for air ducts, including flow rates and compensation for vibrations.

Ventilators

Specifies requirements for ventilator capacity and design for optimal cooling.

Condensate Disposal

Warns about oil in condensate and directs to proper disposal methods and separators.

Installation

General

States that units are ready for connection and installation work must be done by trained personnel.

Checking the Delivery Scope

Guides on verifying all required parts are included in the delivery before commissioning.

Installing the Compressor

Instructs on removing packing material and horizontally installing the compressor securely.

Connection Condensate Drain

Details how to design and connect the condensate drain, ensuring safety and proper pressure.

Connecting the Compressor to the Compressed Air Network

Instructs to connect the compressor to the air network or receiver using a high-pressure hose.

Remove Cladding

Provides steps and warnings for safely removing compressor cladding for access.

Activating the Belt Tensioning Device

Explains how to activate the belt tensioning device before commissioning.

Checking the Oil Level

Advises checking the oil level before commissioning, referencing the maintenance chapter.

Electrical Connection

Power Disconnecting Device

States that each compressor plant must be equipped with a power disconnecting device.

Commissioning

Rated Voltage

Emphasizes matching mains voltage and frequency with type plate data.

Connecting the Leads

Details the process of connecting electrical leads, ensuring correct phasing and tightening.

Checking Installation Requirements

Ensures the compressor is installed correctly according to all specified requirements.

Checking the Rotational Direction

Details how to check and correct the drive motor's rotational direction for safe operation.

Changing the Rotational Direction

Explains the procedure for changing the electrical phase sequence to correct rotation.

Checking Compressed Air Outlet for Tightness

Instructs on checking the compressed air outlet for leaks immediately after starting the compressor.

Opening the Stop Valves

Specifies to open the ball valve on the compressor delivery.

Checking for Leaks

Guides on checking for leaks in the oil circuit and ensuring connections are tight.

Conducting Trial Run

Outlines steps for conducting a trial run, checking pressure, and preparing for operation.

Commissioning Following Extended Stoppages

Provides guidance for restarting the compressor after prolonged periods of inactivity.

Dismantling

BOGE-Duotherm BPT

Function

Explains how the heat recovery system utilizes compression heat to produce warm water.

Assembly

Details the installation steps and customer-provided components for the heat exchanger.

Commissioning

Guides on commissioning the heat recovery system, including oil level and pipeline checks.

Maintenance

Describes cleaning intervals and methods for the plate heat exchanger to prevent deposits.

Faults - Compressor

No Quantity Delivered, No Pressure Build-up, Max. Pressure 7 psig

Troubleshooting for lack of pressure, listing causes like leaks and defective valves.

Compressor System Does Not Start Up

Diagnoses issues preventing compressor startup, such as power loss or fuse problems.

Excessive Oil Consumption

Identifies causes for high oil consumption, including blocked drain lines or defective separators.

Safety Valve Blows

Explains that safety valve activation may be due to maladjusted pressure settings.

Safety Instructions

General Maintenance

Maintenance Through BOGE Customer Service

Recommends BOGE service checks every 3000 operating hours or annually for optimal performance.

Review of Regular Maintenance Work

Lists key components and tasks for regular maintenance, illustrated with a diagram.

Maintenance Intervals

Specifies maintenance intervals based on average operating conditions, noting extreme conditions may require shorter intervals.

Maintenance Work Compressor

Cleaning or Changing Suction Filter

Details cleaning and replacement procedures for the suction filter, including safety warnings.

Cleaning the Filter Cartridge

Provides instructions on cleaning filter cartridges without liquids and proper fitting.

Changing the Supply Air Filter Mats

Explains how to check and change supply air filter mats to ensure adequate cooling.

Drive Motors with Permanent Lubrication

States that drive motor bearings have permanent lubrication and are maintenance-free under normal conditions.

Changing the V-belt

Outlines the procedure for checking and changing the V-belt, noting automatic tensioning.

Settings of the GM-Drive System C 16 N...C 30 N, C 16 F N...C 30 F N

Details factory settings for GM-drive system motors, including tensioning spring specifications.

Checking the Oil Level, Topping Up Oil

Provides instructions for checking the oil level and topping up, with safety warnings for hot oil.

Changing the Oil Filter

Details the procedure and safety precautions for changing the oil filter, including hot surface warnings.

Changing Oil Separators

Explains how to change oil separators, warning about potential blockage and safety valve activation.

Oil Change

Specifies oil change intervals based on oil type and operating conditions, with warnings about mixing oils.

Flushing the Oil Circuit

Explains when flushing the oil circuit with clean oil is necessary, such as when oil is soiled.

Cleaning the Compressed Air/Oil Cooling Unit

Details cleaning procedures for the cooling unit, noting its service life depends on soiling.

Function Check of the Safety Valve

Describes the importance and interval for checking the safety valve's function by service personnel.

Inline Filter

Provides instructions for changing the inline filter, warning about residual oil content if intervals are missed.

Spare Parts and Optional Equipment

List of Spare and Wearing Parts of the Compressor (for maintenance)

Lists essential spare and wearing parts required for compressor maintenance.

List of Available Optional Equipment

Enumerate optional equipment available for enhancing compressor functionality or treatment.

Flow Chart

Air Cooled Version, Standard, Series C 16 N...C 30 N, C 16 F N...C 30 F N

Presents a schematic diagram for air-cooled versions of the compressor series.

Water Cooled Version, Serial Connection, Series C 16 N...C 30 N, C 20 F N...C 30 F N

Shows a schematic diagram for water-cooled versions with serial connection.

BOGE-Duotherm BPT Plate Heat Exchanger

Illustrates the flow chart for the BOGE-Duotherm BPT plate heat exchanger.

List of Maintenance and Service Work

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