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Boge S 125-3 User Manual

Boge S 125-3
100 pages
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Operating instructions
Belt-driven
screw compressors
Series
S 40-3...S 150-3
SF 60-3...SF 150-3
Separate manuals:
Compressor control
Frequency converter (SF)

Table of Contents

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Boge S 125-3 Specifications

General IconGeneral
BrandBoge
ModelS 125-3
CategoryAir Compressor
LanguageEnglish

Summary

General Information

General Safety Instructions

Essential safety rules and accident prevention regulations for compressor operation and maintenance.

Compressor Operation Safety

Guidelines for safe operation, personnel responsibilities, and equipment usage.

Product Description

Technical Data (Series S 40-3 to S 100-3, Part 1)

Detailed technical specifications including dimensions, weight, sound levels, and electrical connections.

Compressor Control

Details on compressor control systems, network pressure, operating states, and operating modes.

Safety and Monitoring Devices

Overview of safety and monitoring devices that ensure operational safety and react to faults.

Safety Valve Function

Description of the safety valve's role in preventing over-pressurization.

Installation Procedures

Unit Installation

Steps for installing the compressor unit, including checking delivery scope and physical placement.

Electrical Connection Procedures

Detailed instructions for safe electrical connection, including voltage, frequency, and wiring.

Commissioning Process

Steps and recommendations for commissioning the compressor, including safety checks and test runs.

Verify Installation Requirements

Ensuring all installation requirements are met before the initial startup.

Check Motor Rotational Direction

Procedure to verify correct rotational direction of drive and fan motors to avoid destruction of the air end.

Changing Rotation Direction

Instructions on how to change the motor's direction of rotation if it is incorrect.

Leak Checking (Cooling/Oil Circuits)

Procedure to check cooling water and oil circuits for leaks, emphasizing safety precautions.

Conduct Trial Run

Steps for conducting a trial run of the compressor under load to verify operation.

Faults

Common Faults and Rectifications

Tables detailing common faults, their possible causes, and recommended rectification steps.

Maintenance Procedures

Safety Instructions for Maintenance

Essential safety rules to be followed by qualified personnel before starting any maintenance work.

Maintenance Intervals

Details on maintenance intervals for weekly, monthly, and 1,500-hour services, distinguishing customer vs. BOGE tasks.

Fixed Service Interval Maintenance

Tasks to be performed by BOGE service personnel at fixed intervals (3,000/9,000 hours, annual/biannual).

3,000hr/Annual Suction Filter Cartridge Change

Procedure for changing the suction filter cartridge, including safety warnings and steps.

3,000hr/Annual Safety Valve Check

Requirement to have the safety valve checked by BOGE service personnel only.

3,000hr/Annual Oil Filter Change

Procedure for changing the oil filter, including safety warnings and steps.

3,000hr/Annual Oil Separator Change

Procedure for changing the oil separator, including conditions for replacement and safety warnings.

9,000hr/2-Year Oil Change

Detailed procedure for changing the compressor oil, including safety warnings and steps for draining and filling.

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