Boge SF 60-3 User Manual

100 pages

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Operating instructions

Belt-driven

screw compressors

Series

S 40-3...S 150-3

SF 60-3...SF 150-3

Separate manuals:

Compressor control

Frequency converter (SF)

Table of Contents

Default Chapter5
- Table of Contents5
General Safety Instructions9
- Safety Instructions for Compressor Operation9
- Special Hazard Warnings10
- Dangers of Electricity11
- Obligations of the Operator11
- Personnel Requirements12
- Personal Protective Equipment12
- Safety Instructions for Maintenance and Repair of the Compressor12
- Accident Prevention Regulations13
Introduction14
- Symbols Used15
- Warning Signs on the Compressor15
- Intended Use21
- Foreseeable Misuse21
- Transport Damage21
- Data on the Rating Plate22
- Service22
Technical Data23
Operating Principle of Compressor28
- Functional Principle of the Air End28
- Air Circuit29
- Oil Circuit30
Compressor Control31
- Network Pressure31
- Operating States31
- Operating Modes31
- Controlled Operation (Frequency Control)32
- Short Operating Times32
Control Devices32
- Operating Pressure Transmitter32
- Proportional Controller (Optional Accessory for S Series)33
Safety and Monitoring Devices33
- General Information33
- Safety Temperature Limiting Device33
- Safety Valve34
- Monitoring the Drive and Fan Motor34
- Rotational Direction Monitoring (Optional Accessory)34
- System Pressure Build-Up (Optional Accessory)34
Water Cooling35
- Serial Connection35
- Parallel Connection35
Cooling Water36
- Water Connection (for Water Cooling)36
- Cooling Water Quality36
3.1 Transport and Storage37
Part 3: Transport and Storage37
- General Information37
- How to Transport the Compressor37
- Part 3: 3.1 Transport and Storage37
- Intermediate Storage38
Compressor Room39
- Installation Conditions for Horizontal or Free-Standing Compressed Air Receivers39
- Installation Surface39
- Fire Protection40
- Sound Protection40
- Admissible Ambient Temperatures40
- Frost Protection41
- Ventilation41
- Cooling Air Requirement42
- Ventilation Possibilities43
- Condensate Disposal43
Installation44
- General Information44
- Checking the Scope of Delivery44
- Installing the Compressor44
- Connecting the Compressor to the Compressed Air Network45
- Connecting the Cooling Water (Optional Accessory)45
- Removing the Transport Securing Bolts46
- Activating the Belt Tensioning Device46
- Checking the Oil Level46
Electrical Connection47
Commissioning48
- Check Installation Requirements49
- Checking the Rotational Direction of Drive and Fan Motor49
- Check Compressed Air Outlet for Leak Tightness50
- Opening the Stop Valves50
- Checking for Leaks50
- Conduct Trial Run51
- Commissioning Following Extended Stoppages51
Dismantling52
General Information53
General Faults53
BOGE Duotherm BPT55
- Function55
- Installation55
- Commissioning56
- Maintenance56
BOGE Duotherm BSW57
- Function57
- Commissioning58
- Maintenance58
Safety Instructions for Maintenance59
The BOGE Maintenance Concept61
- Maintenance through BOGE Customer Service61
- List of Maintenance and Service Work62
- Maintenance Intervals63
- General Information Concerning the Lubricants Used65
- Disposal of Used Operating Material66
- Pressure Hoses66
- Spare and Wearing Parts66
Maintenance Work between Scheduled Services66
- Weekly: Inspect / Replace Supply Air Filter (Optional Accessory)67
- Monthly: Clean the Suction Filter68
- Monthly: Check Oil Level / Top up with Oil if Necessary69
- Every 1,500 Operating Hours: Clean the Oil Cooler (Air Cooling)70
- Every 1,500 Operating Hours: Clean the Oil Cooler / Air Cooler (Water Cooling)71
Maintenance Work at Fixed Service Intervals71
- Every 3,000 Operating Hours / Once a Year: Change the Suction Filter Cartridge72
- Every 3,000 Operating Hours / Once a Year: Have Safety Valve Checked72
- Every 3,000 Operating Hours / Once a Year: Change the Oil Filter72
- Every 3,000 Operating Hours / Once a Year: Change the Oil Separator74
- Every 3,000 Operating Hours / Once a Year: Check V-Belt75
- Every 9,000 Operating Hours: Change V-Belt76
- Every 9,000 Operating Hours / Every 2 Years: Oil Change78
Special Maintenance Work81
- Flush out Oil Circuit81
- Drive Motors with Permanent Lubrication81
- Drive Motors with Lubrication Device81
- Drive Motors with Automatic Lubricating Equipment82
- Have Proportional Regulation Checked (Optional Accessory for S Series)83
Spare Parts and Accessory Equipment84
- List of Spare and Wear Parts (for Maintenance)84
- List of Available Accessory Equipment84
Flow Chart85
- Part 7: 7.1 Flow Chart85
- Air Cooled Version, Standard86
- Water Cooled Version, Serial Connection - Parallel Connection88
- Air Cooled Version, Frequency Controlled90
- Water Cooled Version, Serial Connection - Frequency Controlled92
- BOGE Duotherm BPT Plate Heat Exchanger94
- BOGE Duotherm-Plus BSW Safety Heat Exchanger95
Appendix96
List of Maintenance and Service Work96

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Boge SF 60-3 Specifications

General

Brand	Boge
Model	SF 60-3
Category	Air Compressor
Language	English

Summary

Part 1: General Information

1.1 General Safety Instructions

Essential safety guidelines for compressor operation and maintenance.

Part 2: Product Description

2.1 Technical Data

2.5 Safety and Monitoring Devices

Part 3: Installation

3.2 Compressor Room

3.3 Installation

3.4 Electrical Connection

Instructions for safe power connection.

3.5 Commissioning

Procedures for initial startup and verification.

Part 4: Faults

4.2 General Faults

Common issues, causes, and solutions.

Part 6: Maintenance

6.1 Safety Instructions for Maintenance

Critical safety precautions before performing maintenance.

6.3 Maintenance Work Between Scheduled Services

6.4 Maintenance Work at Fixed Service Intervals

Scheduled maintenance requiring expert service.

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