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BOMCO F-1600 - User Manual

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BOMCO F-1300/1600 Mud Pump
Instruction Manual
AH13010200SM
AH16010200SM
June, 2007

Questions and Answers

  • D
    Dr. Kyle YoungAug 13, 2025
    Why is my BOMCO F-1600 Water Pump diesel overloaded?
    • A
      Alexandra PetersAug 14, 2025
      If the diesel is overloaded in your BOMCO Water Pump, the discharge filter drum may be plugged. To resolve this, remove the filter screen and clean it.
  • K
    kgallegosAug 17, 2025
    What to do if there is abnormal temperature on running friction parts like power end in my BOMCO F-1600?
    • C
      Christopher WilsonAug 17, 2025
      If you observe abnormal temperature on running friction parts like the power end or crosshead of your BOMCO Water Pump, it could be due to several reasons. The oil pipe or oil port might be plugged, requiring cleaning. Alternatively, the lubricating oil may be too dirty or deteriorated, necessitating an oil change. A worn or damaged rolling bearing could also be the cause, suggesting the need for repair or replacement. Finally, ensure the lubricating oil level is correct; add more if it's too low, or reduce if it's too high.
  • C
    Christopher HernandezAug 21, 2025
    How to fix low pressure and reduced discharge in BOMCO F-1600 Water Pump?
    • G
      Gregory BullockAug 21, 2025
      If the pressure readings are low and the discharge reduces, or there is no mud discharged from your BOMCO Water Pump, it could be due to a couple of reasons. First, the charging piping might not be sealed off, allowing air to enter the pump. Try tightening the flange bolts of the charging piping or changing the gasket. Second, the suction filter screen could be plugged. In this case, stop the pump and clean the suction filter screen.
  • D
    Daniel GallagherAug 25, 2025
    What causes abnormal knock sound on power end of BOMCO F-1600 Water Pump?
    • M
      Mercedes RogersAug 26, 2025
      If you hear abnormal knocking sounds on the power end, bearing, or crosshead of your BOMCO Water Pump, it could be due to several reasons. The crosshead guide might be worn out, requiring adjustment of the clearance or replacement of the worn guide. Alternatively, the bearing could be worn out, necessitating its replacement. Also, check if the guide is loose and tighten its bolts. Lastly, water hammer on the fluid end could be the cause, suggesting the need to improve the suction performance.
  • A
    Alexis HansonAug 28, 2025
    What to do if the discharge pulsation dampener can’t be charged in my BOMCO F-1600 Water Pump?
    • K
      Karen SmithAug 28, 2025
      If the discharge pulsation dampener of your BOMCO Water Pump can’t be charged or leaks soon after charging, the charging connector might be plugged, requiring cleaning. Another possibility is that the bladder of the pulsation dampener is broken, necessitating replacement. Finally, the needle valve might not be sealed, requiring repair or replacement.
  • J
    Julie MartinezSep 1, 2025
    Why is there uneven discharge in my BOMCO F-1600?
    • R
      reesesherrySep 2, 2025
      If you notice uneven discharge, pressure gauge fluctuations, and abnormal noise from the charging piping of your BOMCO Water Pump, it could be due to a worn or damaged piston or valve. Replace the damaged piston and inspect the valve for damage or blockage. Another possible cause is air in the pump cylinder. Check if the charging piping and valve cap are sealed off.
  • B
    Brooke RandallSep 5, 2025
    What causes mud leakage from the alarm bore of valve cap in BOMCO F-1600?
    • M
      Melvin NorrisSep 5, 2025
      If you observe mud leaking from the alarm bore of the valve cap, cylinder, and liner seal of your BOMCO Water Pump, it could be because the valve cap and cylinder cover are not tightened properly; tighten them. Alternatively, the seal ring might be damaged, requiring replacement.
  • M
    Miguel WalkerSep 9, 2025
    How to troubleshoot severe knock in the liner of BOMCO F-1600?
    • X
      xkimSep 9, 2025
      If there is a severe knock in the liner of your BOMCO Water Pump, the piston nuts may be loose; tighten them. Alternatively, the liner cover could be loose; tighten it. Poor suction caused by water dash may also be a factor; check the reason for the improper suction.

Summary

Use of New Mud Pump

Technical Specification and Performance Parameter

Detailed technical specifications and performance data for F-1300/1600 mud pumps.

Installation of New Pump

Installations of Driving Device

Instructions for installing V-belts or chain drives for pump operation.

Preparation of Power End

Power End Lubrication

Procedures for lubricating the power end before pump operation.

Installation of Crosshead Extension Rods and Stuffing Box Seals

Detailed steps for installing crosshead extension rods and stuffing box seals.

Assembly of Fluid End Parts

Dampener Assembly

Shear Safety Valve

Lubrication

Controlled Flow Splash System

Explanation of the controlled flow splash lubrication system.

Pressure Lubrication System

Description of the pressure lubrication system for F-series pumps.

Maintenance of Lubrication System

Lubrication Specifications

Recommended lubricants and specifications for the pump.

Routine Lubrication System Inspection

Daily and periodic inspection procedures for the lubrication system.

Maintenance

Power End Maintenance

Routine inspection and maintenance for the power end components.

Main Bearing Bolt Tightness

Torque specification for tightening main bearing bolts.

Roller Bearings

Pinion Shaft Assembly

Crankshaft Assembly

Installing Crankshaft Assembly in Frame

Installing Crosshead Guides

Installing of Crosshead

Checking Crosshead Alignment

Fluid End Maintenance

Welding and Repairs

Repair Valve Cover Bore

Change of Dampener Bladder

Pump Maintenance

Daily Pump Maintenance

Daily checks and tasks for pump operation and upkeep.

Weekly Pump Maintenance

Weekly checks and cleaning for pump components.

Monthly Pump Maintenance

Monthly checks for fluid end, seals, and oil.

Maintenance Precautions

Troubleshooting Pump Issues

Storage Precautions

Lube Application Guide

BOMCO F-1600 Specifications

General IconGeneral
BrandBOMCO
ModelF-1600
CategoryWater Pump
LanguageEnglish

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