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BONFIGLIOLI 309 L - User Manual

BONFIGLIOLI 309 L
44 pages
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300
ATEX
INCLUDED
MOBILE EQUIPMENT
AND
WIND ENERGY SOLUTIONS
INDUSTRY PROCESS
AND
AUTOMATION SOLUTIONS
Installation, use and service manual

Questions and Answers

  • P
    pjohnsonAug 6, 2025
    Why is my BONFIGLIOLI 309 L DC Drives bearing temperature too high?
    • C
      Crystal WangAug 6, 2025
      High bearing temperature in BONFIGLIOLI DC Drives can occur due to several reasons: * The oil level might be too low, in which case you should top up the oil level. * The oil might be spent, requiring replacement. * The bearings could be defective, in which case you should contact an authorized workshop.
  • D
    Denise JuarezAug 10, 2025
    What to do if my BONFIGLIOLI 309 L DC Drives gear unit does not run or runs with difficulty?
    • L
      Laura DiazAug 10, 2025
      If your BONFIGLIOLI DC Drives gear unit isn't running smoothly, here's what could be happening: * The oil viscosity might be too high, requiring you to replace the oil, referring to the recommended lubricant chart. * The oil level might be too high, so you should check the oil level. * The load applied might be excessive, suggesting a redesign of the drive for the actual load required.
  • G
    Garrett MartinAug 14, 2025
    Why is my BONFIGLIOLI DC Drives operating temperature too high?
    • S
      sydney68Aug 14, 2025
      High operating temperatures in BONFIGLIOLI DC Drives can be attributed to: * The oil level being too high, so you should check the oil level. * The oil being spent, meaning it needs to be replaced. * Contaminants in the oil, indicating the oil should be replaced.
  • J
    John GloverAug 18, 2025
    What causes abnormal running noise in BONFIGLIOLI 309 L?
    • D
      David GentryAug 18, 2025
      Abnormal running noise in your BONFIGLIOLI DC Drives can stem from several issues: * Damaged gears, defective or worn bearings, or excessive bearing axial backlash, all require contacting an authorized workshop. * Excessive load applied, which can be corrected by adjusting the load to the rated values in the Sales Catalogue. * Contaminant in oil, which means you should replace the oil.
  • X
    xelliottAug 23, 2025
    What causes oil leaks in BONFIGLIOLI 309 L?
    • K
      Kelsey GonzalezAug 23, 2025
      Oil leaks in BONFIGLIOLI DC Drives can be caused by: * Oil level being too high, so you should check the oil level. * Inadequate casing/coupling seals or worn gaskets, both require contacting an authorized workshop.
  • B
    Brianna ReyesAug 27, 2025
    What causes abnormal noise at gear unit mounting in BONFIGLIOLI DC Drives?
    • M
      marycarrollAug 27, 2025
      Abnormal noise at the gear unit mounting in BONFIGLIOLI DC Drives can occur if: * Mounting bolts are loose, so you should tighten bolts to the specified torque. * Mounting bolts are worn, so you should replace the bolts.
  • D
    daniel14Aug 31, 2025
    What to do if the output shaft does not turn with motor running in BONFIGLIOLI 309 L DC Drives?
    • O
      Olivia SmithAug 31, 2025
      If the output shaft of your BONFIGLIOLI DC Drives isn't turning while the motor is running, it could be due to damaged gears, which requires contacting an authorized workshop.

Summary

Safety Information

Safety Standards and Precautions

Emphasizes reading instructions, personnel training, and general safety precautions for gear unit operation.

Equipment Moving and Lifting

Moving the Equipment Safely

Details safe lifting procedures using certified accessories, avoiding sudden movements or excessive sway.

Installation Procedures

Installing the Gear Unit

Outlines the installation process, including safety, preparation, and checks for gear unit mounting.

Gear Unit Installation Methods

Flanged Execution Installation

Describes machining the coupling counterflange and connecting the output shaft for flanged installations.

Mounting with Hollow Splined Shaft

Explains alignment and ensuring the driven shaft is not subject to flexing during operation.

Foot Mounting Installation

Details mounting gear units on a rigid base with specific flatness tolerances.

Shaft Mounting Installation

Describes mounting the torque arm, cleaning/degreasing surfaces, and using shrink disk for shaft mounting.

Installing the Electric Motor

Installing the Hydraulic Motor

Connecting the Hydraulic Brake

Installing the Gearmotor

Hydraulic Motor Circuit Connections

Connecting Drain Port T

Details connecting the drain port, non-return valves, and pressure limits for drain/return lines.

Motor Specifics and Maintenance

Brake Control and Hydraulic Oil

Describes brake control versions, recommended hydraulic oil, and oil filtering requirements.

Hydraulic Motor Operation

Lubrication

Testing the Gear Unit

Using the Equipment

Maintenance

Oil Changes and Efficiency Checks

Troubleshooting

Annex 1: Checking Oil Level

Annex 2: Lubricant Charge Quantity

Lubricant Quantities: 3;V Series

Lubricant Quantities: 3;A Series

BONFIGLIOLI 309 L Specifications

General IconGeneral
BrandBONFIGLIOLI
Model309 L
CategoryDC Drives
LanguageEnglish

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