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BONFIGLIOLI Vectron User Manual

BONFIGLIOLI Vectron
74 pages
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www.bonfiglioli.com
Bonfiglioli Riduttori S.p.A.
Via Giovanni XXIII, 7/A
40012 Lippo di Calderara di Reno
Bologna, Italy
tel: +39 051 647 3111
fax: +39 051 647 3126
bonfiglioli@bonfiglioli.com
www.bonfiglioli.com
VEC 546 R0
ACTIVE CUBE
Expansion Module EM-RES-03
Frequency Inverter 230 V / 400 V
Bonfiglioli has been designing and developing innovative
and reliable power transmission and control solutions
for industry, mobile machinery and renewable energy
applications since 1956.

Table of Contents

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BONFIGLIOLI Vectron Specifications

General IconGeneral
CommunicationCANopen
ProtectionOvercurrent, Overvoltage, Overtemperature
Storage Temperature+70°C
Humidity95% RH, non-condensing
Enclosure RatingIP20
Input Voltage24 V DC

Summary

General points on the documentation

Brief instructions

Describes fundamental steps for mechanical and electrical installation.

Operating instructions

Documents complete functionality, parameters, and additional functions.

Application manual

Supplements documentation for installation and commissioning, describing application-specific subjects.

Installation instructions

Describes mechanical installation and use of devices differing from brief/operating instructions.

General safety and application information

General information

Provides general information about BONFIGLIOLI VECTRON frequency inverters and safety precautions.

Proper use

Details the intended use of frequency inverters in industrial plants and machines, and compliance with directives.

Transport and storage

Provides guidelines for proper transport and storage of units in dry rooms with specific climatic conditions.

Handling and positioning

Emphasizes careful handling to avoid damage and injury, and adherence to directives and standards.

Electrical connection

Instructs to de-energize the inverter before connection work and comply with standards and directives.

Operation information

Details pre-commissioning steps, cover checks, and socket verification.

Maintenance and service

Warns against unauthorized opening and states repairs must be done by authorized personnel.

Introduction

Technical data of the expansion module EM-RES-03

Terminal X410A

Lists the connections and functions for Terminal X410A.

Terminal X410B

Lists the connections and functions for Terminal X410B.

Resolver- and PTC-input X412 (SubD-9)

Details specifications for the Resolver and PTC input, including impedance, voltage, and resistance.

Technical data of the control terminals

Provides technical data for digital inputs, digital outputs, analog input, and DC-24V output terminals.

Installation of the EM-RES-03 expansion module

General installation aspects

States installation must be by qualified personnel according to directives and that EMI must be avoided.

Mechanical installation procedures

Details safety precautions for mechanical installation, emphasizing de-energizing the unit.

Electrical installation

Warns of danger from electrical current and potential destruction if instructions are not followed.

Circuit diagram

Presents the circuit diagram for terminals X410A, X410B, and X412, detailing connections.

Communication interface system bus

Details CAN actuation of the system bus according to ISO-DIS 11898.

Resolver- and PTC thermistor input (SubD9)

Specifies requirements for connecting standard resolvers, including impedance and pole pairs.

Control terminals

Explains that control and software functionality can be freely configured for economical and safe operation.

Control terminal X410A

Lists terminal connections and their descriptions for X410A.

Control terminal X410B

Lists terminal connections and their descriptions for X410B.

Resolver- and PTC input (SubD-9)

Details pin assignments, designations, and functions for the resolver and PTC input.

System bus interface

Bus termination

Explains how to activate bus termination using DIP switch S1 for the first and last nodes.

Cables

Specifies using twisted cable with harness shield and separating control/communication lines from power lines.

Socket X410B

Details the connection of the system bus via sockets of plug X410B.

Baud rate setting/line length

Explains baud rate setting must be identical for all subscribers and depends on line length.

Setting node address

Details how to set the system bus node ID using parameter Node-ID 900 for up to 63 slaves.

Functional overview

Explains the physical connection and logical communication channels via identifiers.

Network management

Controls subscriber start/stop, generates boot-up reports, and handles fault reports via NMT telegrams.

SDO channels (parameter data)

Describes two SDO channels for parameter data exchange, with one master per channel.

PDO channels (process data)

Details three PDO channels for process data exchange, with time or SYNC control options.

Master functionality

Control boot-up sequence, network management

Explains the Minimum Capability Boot-Up method for state control and the use of Boot-Up Delay parameter.

SYNC telegram, generation

Details the generation of SYNC telegrams by the master for synchronous PDOs and identifier settings.

Emergency message, reaction

Explains how slaves transmit emergency telegrams on fault and how the master reacts.

Client SDO (system bus master)

Explains how subscribers are addressed and parameterized via SDO channels by the master.

Slave functionality

Implement boot-up sequence, network management

Covers boot-up messages and status control commands for slaves.

Boot-up message

Explains the boot-up telegram transmission and its importance for PLC/PC masters.

Status control

Details NMT telegrams for controlling slave states like Start Remote Node, Enter Pre-Operational, etc.

Process SYNC telegram

Explains processing of SYNC telegrams for synchronous PDOs and identifier settings.

Emergency message, fault switch-off

Explains emergency telegram transmission on fault switch-off and data content.

Server SDO1/SDO2

Details the two server SDO channels for parameter data and visualization tools.

Communication channels, SD01/SDO2

SDO telegrams (SDO1/SDO2)

Describes SDO Segment Protocol Expedited for data exchange and telegram formats for writing/reading parameters.

Communication via field bus connection (SDO1)

Explains accessing subscribers via field bus interface using SDO1.

Profibus-DP

Details Profibus-DP object communication for system bus subscriber access.

RS232/RS485 with VECTRON bus protocol

Describes telegram structure for RS232/RS485 communication using VECTRON bus protocol.

Process data channels, PDO

Identifier assignment process data channel

Details PDO channel definition via identifiers according to CANopen Predefined Connection Set.

Operation modes process data channel

Describes time-controlled or SYNC-controlled transmit/receive behavior for PDO channels.

Timeout monitoring process data channel

Explains monitoring of received data against defined time windows for SYNC telegram and RxPDO channels.

Communication relationships of the process data channel

Describes defining communication relationships for PDO channels via identifier assignment.

Virtual links

Explains mapping of objects into PDO telegram data bytes using sources and links.

Input parameters of the TxPDO's for data to be transmitted

Details parameters used to specify data for transmission in TxPDO telegrams.

Source numbers of the RxPDO's for received data

Explains how received data from RxPDOs is displayed via sources or source numbers for use in local input links.

Examples of virtual links

Provides examples of connecting frequency inverters and using virtual links for synchronous operation.

Control parameters

Handling of the parameters of the system bus

XPI File Parameter Handling

Details using XPI files for system bus parameter configuration and access.

Ancillaries

Definition of communication relationships

Explains planning and documenting communication relationships using a table.

Production of virtual links

Details planning and documenting virtual links using a table.

System bus capacity planning

Explains capacity planning based on PDO telegram content, baud rate, and transmission interval.

Control inputs and outputs

Analog input EM-S1INA

Details the configuration and parameterization of the analog input signal.

General analog input info

Details analog input configuration as voltage or current, and parameterization of input signal.

Characteristic mapping

Describes mapping analog input signals to reference values using linear characteristic points.

Analog input operation modes

Explains how operation modes scale analog input signals based on characteristic points.

Analog input examples

Shows examples of analog voltage signal operation modes and their effects on characteristic mapping.

Scaling analog inputs

Maps analog input signals to configurable characteristics using frequency or percentage limits.

Tolerance band and hysteresis

Explains adapting analog input characteristic with tolerance band for zero crossing and hysteresis.

Error and warning behavior

Configures monitoring of analog input signal for error and warning conditions.

Analog input adjustment

Details adjusting the analog input due to component tolerances using parameter Adjustment 568.

Analog input filter

Sets the time constant for filtering the reference analog value to eliminate faults.

Digital outputs EM-S1OUTD and EM-S2OUTD

Describes parameterization of digital outputs for linking to various functions.

General digital output info

Explains digital output parameterization links outputs to functions based on configuration.

Digital output operation modes

Selects operation modes for digital outputs EM-S1OUTD and EM-S2OUTD.

Fixed reference values for digital outputs

Explains using fixed frequencies as reference values and extended functionality for switch-over.

Digital inputs EM-SxIND

Details three digital inputs and their assignment to software functions based on configuration.

Resolver input EM-RES

Explains using the resolver input for position information and setting the field signal frequency.

Resolver offset adjustment

Details adjusting the offset for precise rotor position detection and true running.

Actual speed source selection

Explains selecting the actual speed source for the speed controller via Actual Speed Source 766.

Resolver evaluation mode

Describes changing the sign of the sinus track for non-BONFIGLIOLI synchronous motors.

Reference channel configuration

Connects functions to reference values via frequency or percentage reference channels.

Actual value display

Explains reading actual speed sensor values and displaying analog input signals.

Status of the digital signals

Explains reading digital signal status in decimal coding and converting to binary system.

Motor temperature monitoring

Describes temperature monitoring using PTC or bimetal sensors and configurable error/warning behavior.

Parameter list

Actual value menu (VAL)

Lists actual values for machine and frequency inverter parameters with units, display ranges, and chapters.

Parameter menu (PARA)

Lists parameters by category (Resolver, Digital outputs, Analog input, Speed controller, System bus) with settings and chapters.

System bus parameters

Lists system bus parameters like Node-ID, Baud-Rate, Boot-Up Delay, SYNC identifiers, SDO/PDO identifiers, and functions.

Annex

Error messages

Documents failure keys related to control connections, such as resolver synchronization and pole pair number issues.

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