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Bosch Greenstar combi 100 p User Manual

Bosch Greenstar combi 100 p
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6720872361 (2017/04) US/CA
Installation and Service Instructions for Contractors
Residential Gas Condensing Boiler
Greenstar combi 100 p / 151 p
0010004900-002
WARNING:
Improper installation, set-up, modification, operation or maintenance
of the heating system can cause personal injury and property damage.
Follow these instructions precisely.
If you require assistance or further information, contact a trained and
certified installer or the gas supply company.
WARNING:
The operating instructions are part of the technical documents that
must be handed over to the owner or operator of the heating system.
Explain to the owner or operator how to use the heating system using
the operating instructions. Make sure that they are familiar with all
required information for the safe and proper operation of the heating
system.
These instructions are available in English and French.
Please keep these instructions for future reference.
ZWB28-3A... | ZWB42-3A...

Table of Contents

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Bosch Greenstar combi 100 p Specifications

General IconGeneral
Boiler TypeCombi
Fuel TypeNatural Gas
MountingWall Mounted
ERP RatingA
Central Heating Output24 kW
TypeCondensing
Gas TypeNatural Gas
Max Flow Rate16.5 l/min

Summary

Explanation of Symbols and Safety Instructions

Explanation of Symbols

Explains warning signal words and symbols used in the document.

General Safety Instructions

Provides essential safety guidelines for operation, gas leaks, and potential hazards.

Scope of Delivery

Product Description

Proper Use

Specifies the correct application and limitations for the Greenstar boiler.

Overview of Boiler Types

Lists available boiler models and their key characteristics.

Rating Plate

Indicates the location and content of the appliance's rating plate.

Appliance Description

Lists key features and functionalities of the appliance.

Accessories

Provides a list of typical accessories available for the appliance.

Product Dimensions and Minimum Clearances

Details the physical dimensions and required clearances for installation.

ZWB..-3A Appliance Layout

Illustrates and labels the internal components of the ZWB..-3A appliance.

Electrical Wiring

Shows the electrical diagram and component connections for the appliance.

Technical Data

Presents detailed technical specifications, performance data, and measurements.

Condensate Composition

Lists the typical chemical composition of the appliance's condensate.

Regulations

Compliance with Standards and Regulations

Outlines adherence to national, local, and industry standards for installation.

Operating Limits of the Boiler

Specifies the maximum operational temperature and pressure limits for the boiler.

Additional Regulations for Installations in Massachusetts

Details specific installation requirements for Massachusetts, including CO detectors and signage.

Examples of Installations

Multiple Zones Using Zone Valves with DHW

Illustrates a piping and wiring diagram for a multi-zone system with zone valves.

Multiple Zones Using Circulators with DHW

Illustrates a piping and wiring diagram for a multi-zone system using circulators.

Notes on Installation and Operation

Notes on Installation and Operation

General guidelines for installing and operating the heating system.

Important Notes

Key considerations for filling the heating system and commissioning the boiler.

Other Important Information

Important notes regarding air/flue systems, condensate disposal, and system compatibility.

Selecting an External Expansion Vessel

Guidance on choosing the correct size for an external expansion vessel.

Selecting the Installation Location

Requirements and considerations for choosing a suitable installation location.

Pre-installing Pipes

Instructions on preparing and installing pipes before mounting the appliance.

Mounting the Appliance

Steps for securely mounting the boiler onto the wall.

Installing the Low Water Cut Off (LWCO)

Procedure for installing the low water cut off device.

Connecting Flue Gas Accessories

Information on connecting various flue gas system accessories.

Installation of the Exhaust and Air Intake System

Guidelines for correctly installing the exhaust and air intake system components.

Examples of Approved Horizontal and Vertical Venting Installation

Provides examples of approved horizontal and vertical venting installations.

Vent and Combustion Air Pipe Lengths

Details maximum allowable lengths for vent and combustion air pipes.

Testing Gas and Water Connections for Leaks

Procedures for checking gas and water connections for leaks after installation.

Electrical Connection

General Notes

General electrical safety precautions, codes, and wiring requirements.

Low Voltage Electrical Connections in the Heatronic Boiler Control

Details on accessing and connecting low voltage components within the Heatronic control.

Open the Heatronic Boiler Control

Steps for safely opening the Heatronic boiler control unit.

Connecting the Outdoor Temperature Sensor (Accessory)

Instructions for connecting the outdoor temperature sensor accessory.

Connecting Temperature Guard TB 1 (LWCO)

Connects external safety switches like the LWCO.

Connecting the Supply Temperature Sensor

Connects the supply temperature sensor for system supply pipe.

Connecting Power Supply

Instructions for connecting the appliance to the electrical power supply.

Connecting Third Party Room Thermostats or Zone Controls

How to connect external thermostats or zone controls for heat demand.

Connecting the LWCO Device

Procedure for connecting the Low Water Cut Off device.

Commissioning

Before Operating the Appliance

Steps to take before the initial operation of the appliance.

Switching the Appliance ON/OFF

How to turn the appliance on and off.

Switch on Heat

Guidance on setting the supply temperature for space heating.

Setting the DHW Temperature

Procedure for adjusting the domestic hot water temperature.

Setting Manual Summer Mode

How to set the appliance to manual summer mode.

Setting Frost Protection

Instructions for enabling frost protection for the heating system and DHW.

Activating the Key Pad Lock

Steps to activate and deactivate the keypad lock for the boiler controls.

Boiler Circulator

Pump Anti-Seize Protection

Explains the pump anti-seize function to prevent seizing during idle periods.

Changing the Pump Curve of the Boiler Pump

How to adjust the boiler pump speed using the dial.

Heatronic Boiler Control Settings

Guideline to Service Functions

Overview of how to access and navigate service functions.

Overview of the Service Functions

Categorizes service functions into level 1 and level 2.

Service-Level 1

Lists and describes service functions accessible at the first level.

Service-Level 2

Lists and describes service functions accessible at the second level.

Description of the Service Functions

Detailed explanations of available service functions.

First Service Level Functions

Detailed explanations of service functions from 1.A to 0.E.

Second Service Level Functions

Detailed explanations of service functions from 8.A to 9.d.

Gas Adjustment

Converting to a Different Gas Type

Instructions for converting the appliance to a different gas type.

Installation Location Higher Than 2000 Feet (610 m) Above Sea Level

Adjustments needed for installations at higher altitudes.

Checking and Setting the Gas-Air Ratio (CO2 or O2), if Required

Procedure for checking and adjusting the gas-air mixture.

Dynamic Gas Pressure Test Port

How to perform a dynamic gas pressure test.

Flue Gas Test

Emissions Test Button

Explains how to use the emissions test button to select outputs.

Measuring CO Content of Flue Gas

Procedure for measuring CO levels in the flue gas.

Environmental Protection and Disposal

Inspection and Maintenance

Description of Various Steps

Outlines the various steps involved in inspecting and maintaining the appliance.

Calling up the Latest Fault (Service Function 6.A)

How to access the most recent fault code using service function 6.A.

Fresh Water Filter in the Cold Water Pipe

Procedure for cleaning or replacing the fresh water inlet filter.

Plate-Type Heat Exchanger

Guidance on checking and cleaning the plate-type heat exchanger.

Checking Electrodes

Steps for checking, cleaning, or replacing the electrodes.

Burner Servicing

Procedures for servicing the appliance's burner.

Heat Exchanger Block Inspection and Cleaning

How to inspect and clean the heat exchanger block.

Cleaning Condensate Trap

Steps for removing and cleaning the condensate trap.

Checking the Mixer Diaphragm

Procedure for checking the mixer diaphragm for damage.

Checking the Expansion Vessel

Guidance on the annual inspection of the expansion vessel.

Setting the Boiler Water Pressure

How to check and set the boiler water pressure.

Testing System Water Quality

How to test the pH level of the system water.

Checking the Electrical Wiring

How to check electrical wiring for damage.

Maintenance and Inspection Checklist

A checklist to guide through the service and maintenance procedure.

Readings on the Display

Faults

Troubleshooting

General troubleshooting advice and safety warnings.

Faults That Are Shown on the Display

Lists display codes, their descriptions, and elimination steps.

Faults That Are Not Shown on the Display

Describes appliance faults not indicated by display codes and their solutions.

Check Sensor Values

Outdoor Temperature Sensor

Resistance values for the outdoor temperature sensor at different temperatures.

Additional Supply Temperature Limiter

Resistance values for the additional supply temperature limiter.

Supply Temperature Sensor, DHW Temperature Sensor, External Supply Temperature Sensor

Resistance values for supply and DHW temperature sensors.

Replacement Code Plug

Order numbers for replacement code plugs for different appliance models.

Commissioning Log for the Appliance

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