EasyManua.ls Logo

Bosch Worcester Greenstar CDi Classic System ErP Series - User Manual

Bosch Worcester Greenstar CDi Classic System ErP Series
60 pages
To Next Page IconTo Next Page
To Next Page IconTo Next Page
Loading...
UK/IE
Installation, commissioning and servicing instructions
Wall hung RSF gas fired condensing system boiler
Greenstar CDi Classic System
ErP
6 720 812 176-00.1O
For central heating systems and indirect fed domestic hot water
6 720 815 724 (2015/11) UK
The appliance is for use with:
Natural Gas or L.P.G. (CAT II 2H3P type C13 & C33)
Natural Gas:
30CDi Classic System
ErP
GC number 41-406-37
35CDi Classic System
ErP
GC number 41-406-39
L.P.G:
30CDi Classic System
ErP
GC number 41-406-38
35CDi Classic System
ErP
GC number 41-406-40

Table of Contents

Question and Answer IconNeed help?

Do you have a question about the Bosch Worcester Greenstar CDi Classic System ErP Series and is the answer not in the manual?

Bosch Worcester Greenstar CDi Classic System ErP Series Specifications

General IconGeneral
BrandBosch
ModelWorcester Greenstar CDi Classic System ErP Series
CategoryBoiler
LanguageEnglish

Summary

Key Symbols and Safety Precautions

1.1 Key to Symbols

Explains warning symbols and general information symbols used.

1.2 Safety Precautions

Crucial safety rules for gas leaks, operation, and general handling.

Detailed Safety Guidelines

Covers gas leak procedures, boiler operation rules, and installation regulations.

Appliance Information

2.1 General Information and Boiler Features

Lists key features and benefits of the boiler.

2.2 Layout and Components

Identifies and labels the main internal components of the boiler.

2.3 Technical Data

Provides detailed specifications and performance data for the appliance.

2.4 Product Data on Energy Consumption

Details energy efficiency ratings and consumption data as per EU regulations.

Pre-Installation Procedures

3.1 Cleaning Primary Systems

Instructions for cleaning heating systems before installation.

3.2 Mains Supply and Gas Supply

Requirements for connecting the mains electricity and gas supply.

3.3 Water Systems & Pipe Work

Guidelines for plumbing connections, valves, and pipework.

3.4 Condensate Discharge and Disposal

Procedures for safely discharging and disposing of condensate.

3.5 Boiler Internal Drain & 3.6 Pressure Relief Pipe Work

How to drain the boiler and install the pressure relief pipe.

3.7 Boiler Location & Clearances

Specifies minimum clearances for boiler installation.

Ventilation and Bathroom Installations

Ventilation requirements and bathroom installation specifics.

3.8 Plumbing Manifold

Details on connecting the plumbing manifold and pipework.

3.9 Flue Options

Overview of different flue system options and maximum lengths.

3.10 Flue Terminal Positions

Specifies minimum clearances and positions for flue terminals.

3.11 Plume Management Terminal Positions

Guidelines for positioning terminals to manage plume discharge.

Installation Procedures

4.1 Unpacking Wall Frame and Ancillary Items

Instructions for unpacking the boiler and its accessories.

4.2 Wall Mounting Plate and Flue Opening

Steps for fixing the wall plate and preparing the flue opening.

4.3 Unpacking the Appliance

Detailed steps for removing the boiler from its packaging.

4.4 Fitting the Appliance;Boiler Connections

Guidance on connecting the boiler to gas and water systems.

4.5 Flue Installation

Instructions for installing horizontal flue components.

4.5.4 Installing the Standard Flue

Steps for fitting the standard flue terminal and turret.

4.5.5 Flue Terminal Plume Re-direction

How to adjust the flue terminal for plume control.

4.6 Condensate Connection

Instructions for connecting the condensate drain pipe.

4.7 Electrical (without diverter valve)

Wiring instructions for the boiler without a diverter valve.

4.8 Electrical (with optional diverter valve)

Wiring instructions for the boiler with an optional diverter valve.

4.9 Position of Wired Components

Diagram showing the layout of wired components within the boiler.

Commissioning Procedures

5.1 Pre-commissioning Checks

Essential checks before starting the commissioning process.

5.2 Filling the System

Procedures for filling and pressurizing the central heating system.

5.3 Starting the Appliance

Steps for safely starting the boiler and checking its operation.

5.4 Water Treatment

Guidelines for system flushing, inhibitors, and water treatment.

5.5.1 Checking the Gas Inlet Pressure

Procedure to measure and verify the gas inlet pressure.

5.5.2 Checking the Gas Rate

How to measure and record the gas rate for correct operation.

5.6 CO and Combustion Checks

Mandatory checks for flue integrity and combustion performance.

5.7 Finishing Commissioning

Steps to complete the commissioning process and hand over to the user.

Servicing and Spares

6.1 Inspection and Spares

General guidance on inspection, servicing frequency, and spare parts.

6.1.1 Checking Flue Integrity

Procedure to check flue system integrity using sample points.

6.1.2 Component Access

Steps for safely removing the boiler casing for access.

6.1.3 Fan Pressure Test

Testing fan pressure to diagnose heat exchanger condition.

6.1.4 Heat Exchanger Cleaning

Instructions for cleaning the heat exchanger.

6.1.5 Burner Cleaning

Steps for removing and cleaning the burner.

6.1.6 Diaphragm Check

How to check the diaphragm in the burner cover for faults.

6.1.7 Siphon;Condensate Trap Cleaning

Procedure for cleaning the siphon and condensate trap.

6.2 Setting the Air;Gas Ratio

Procedure for adjusting the air/gas ratio for optimal combustion.

6.3 Replacement of Parts

General advice on replacing components and removing the outer case.

Component Replacement Procedures

Step-by-step guide for replacing common boiler components.

Gas Valve, Siphon, PCB;Fuse Procedures

Procedures for replacing gas valve, siphon, PCB and fuse.

Fan, Air;Gas Manifold, Burner Procedures

Instructions for fan, air/gas manifold, and burner replacement.

Heat Exchanger Removal

Detailed steps to remove the heat exchanger.

Diverter Valve and Auto Air Vent Procedures

How to remove and refit the diverter valve and auto air vent.

Pump Head and Drain Tap Procedures

Steps for removing and replacing the pump head and drain tap.

Hydraulic Block and Pressure Relief Valve Procedures

Instructions for hydraulic block and pressure relief valve removal.

Short Parts List

A list of common spare parts with part numbers.

Fault Finding and Diagnosis

7.1 Fault Finding

Guidance on interpreting the boiler's fault indicator codes.

7.2 Central Heating Function

Flowchart illustrating the central heating operation sequence.

7.3 Cylinder Heat Function

Flowchart showing the domestic hot water heating sequence.

7.4 Protection Function

Explains the boiler's protective functions like frost and pump antiseize.

Service Record

Service Provider Information

Fields for recording service engineer and company details.

Service Record Entries

Forms for recording details of up to 10 service visits.

Gas Boiler System Commissioning Checklist

Controls and System Checks

Checklist for controls, system flush, and water treatment.

Central Heating and DHW Mode Measurements

Recording operational data for heating and hot water.

Related product manuals