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Bosch Rexroth PST 6 0 Series - User Manual

Bosch Rexroth PST 6 0 Series
330 pages
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The Drive & Control Company
Rexroth PST 6xx0
Schweißsteuerung mit Thyristor-Leistungsteil
Weld Timer with Thyristor Power Unit
Edition 05
Betriebsanleitung | Operating Instructions
1070080029
DeutschEnglish

Table of Contents

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Summary

Regarding this documentation

Validity of the documentation

Defines the scope and target audience of the documentation.

Additional documentation

Lists supplementary documents required for comprehensive information.

Presentation of information

Explains the use of icons, terms, and abbreviations.

Safety instructions

On this section

Highlights the importance of safety instructions for preventing injuries and damage.

Intended use

Describes the product's intended applications and compliance with directives/standards.

Inappropriate use

Lists uses considered inappropriate and inadmissible for the product.

Qualification of personnel

Specifies the required qualifications for personnel handling the product.

General safety instructions

Provides general safety guidelines for product handling and operation.

Product- and technology-dependent safety instructions

Provides safety instructions specific to product handling and technology.

Possible icons on the product

Explains safety-related icons found on the product itself.

Transport

Provides safety precautions for transporting the product.

Installation and assembly

Details safety warnings related to installation and assembly.

Electrical connection

Covers safety instructions for electrical connection.

Operating the product

Provides safety warnings for operating the product.

Retrofits and modifications by the operator

Warns about unauthorized modifications and retrofits.

Maintenance and repair

Details safety precautions for maintenance and repair activities.

Declaration of conformity; CE marking

Refers to declaration of conformity and CE marking details.

Obligations of the operator

Outlines the responsibilities of the system operator.

General information on damage to property and products

Transport and storage

Provides notices regarding transport and storage to prevent damage.

Installation and assembly

Lists notices related to installation and assembly to prevent damage.

Electrical connection

Provides notices on electrical connection to prevent damage.

Operation

Lists notices related to operation to prevent damage.

Maintenance and repair

Provides notices on maintenance and repair to prevent damage.

Scope of delivery

Information on this product

Description of performance

Details the main features and capabilities of the PST 6xx0 series.

Product description

Describes the assembled timer and power unit housing.

Programming and operation

Explains how to operate and program the timer via PC.

Functional principle of alternating current welding

Explains how AC welding works with the thyristor power unit.

Structure

Details the physical structure of the power unit and timer modules.

Partial front-panel view PST 6 xx0.xxx

Illustrates and labels the front panel components of the PST 6xx0.

Modules

Details various I/O modules available for the PST 6xx0.

CC Ethernet 100 Mbit module

Describes the features and functions of the Ethernet module.

CC ProfiNet module

Details the features and functions of the ProfiNet module.

E;A DISK R2 ED and E;A DISK R4 ED I;O module

Provides technical data for E/A DISK R2ED/R4ED I/O modules.

E;A DISK I;O module

Provides technical data for the E/A DISK I/O module.

E;A DISK 2 R and E;A DISK 4 R I;O modules

Details technical data for E/A DISK 2R/4R I/O modules.

E;A IBS OPC with optical fiber (INTERBUS-S) I;O module

Describes the E/A IBS OPC INTERBUS-S I/O module.

E;A IBS FERN (INTERBUS-S) I;O module

Details the E/A IBS FERN INTERBUS-S I/O module.

E;A IBS X_FERN_8 EA (INTERBUS-S) I;O module

Provides technical data for the E/A IBS X_FERN_8EA I/O module.

DEV-NET (DeviceNet) I;O module

Describes the DEV-NET DeviceNet I/O module.

ComnetM-DP (PROFIBUS-DP) I;O module

Details the ComnetM-DP PROFIBUS-DP I/O module.

Load and rating

Covers load and rating information for power units.

Basics

Explains factors influencing semiconductor life and load diagrams.

Is the thyristor power supply unit overloaded?

Guides on checking for thyristor power supply unit overload.

Load diagrams

Presents load diagrams for power units.

Identification of the product

Explains how to interpret the product type designation.

Type plate

Details the information found on the product's type plate.

Transport and storage

Assembly

Assembling the product

Provides information and instructions for assembling the product.

Dimensioned drawings and locations of connections

Presents dimensioned drawings and connection locations.

Electrical connection of the product

Covers general instructions for electrical connection.

Interference suppression

Details measures for suppressing electrical noise.

Line connection

Provides prescriptions for the line connection.

Transformer connection (primary circuit)

Explains the transformer primary circuit connection.

Connection for programming terminal

Describes how to connect a programming terminal.

24 VDC logic supply (X4, input)

Details the 24 VDC logic supply input.

24 VDC voltage generator (X4, output)

Explains the internal 24 VDC voltage generator output.

I;O module supply (X4, output)

Describes the I/O module supply options.

24 VDC voltage distribution (X4)

Explains the 24 VDC voltage distribution via X4.

External fan (X4, output)

Details how to connect an external fan.

Power supply to external units (X5, output)

Explains power supply to external units.

Analog output of the electrode force (X2, output)

Describes the analog output for electrode force.

Electrode force feedback

Explains electrode force feedback mechanisms.

Input for secondary current measurement (X3)

Details the input for secondary current measurement.

Transformer temperature monitoring (X3)

Explains transformer temperature monitoring.

Main switch tripped (X8)

Describes the main switch trip function.

Connecting the water supply

Provides instructions for connecting the water supply.

Commissioning

Switching on the thyristor power supply unit

Details the steps for switching on the thyristor power supply unit.

Operation

Service and repair

Maintenance schedule

Outlines the recommended maintenance activities.

Maintenance

Provides information on specific maintenance tasks.

Battery replacement

Provides instructions for replacing the unit's battery.

Firmware update

Explains the process and tools for firmware updates.

Firmware update via WinBlow

Details firmware update using the WinBlow software.

Firmware update via FWUpdate

Explains firmware update via FWUpdate software.

Spare parts

Provides information on ordering spare parts.

Dismantling and replacement

Disposal

Recovery of materials

Details the process for returning products for disposal and recycling.

Environmental protection

Discusses environmental protection and battery disposal.

Extension and conversion

Optional accessories

Lists optional accessories available for the product.

Expand product

Covers options for expanding the product's capabilities.

Accessory kit for rear panel installation

Describes the accessory kit for rear panel installation.

Troubleshooting

Example of a fault: Temperature monitoring responds

Provides a troubleshooting example for temperature monitoring faults.

Technical data

Service and Support

Service Germany

Contact details for service and helpdesk in Germany.

Service worldwide

Instructions for contacting local service offices worldwide.

Preparing information

Information to have ready for efficient service support.

Annex

Declaration of conformity; CE marking

Confirms product compliance with directives and standards.

Abbreviations

Bosch Rexroth PST 6 0 Series Specifications

General IconGeneral
BrandBosch
ModelRexroth PST 6 0 Series
CategoryTimer
LanguageEnglish

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