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Bosch WT PSI 6 Series - User Manual

Bosch WT PSI 6 Series
108 pages
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PSI 6XXX.190 W1
Technical Information
PSI 6000
101
Edition
Description of Timer and I/O Level

Table of Contents

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Summary

Safety Instructions and Reader Information

Explanation of Pictographs and Symbols

Describes graphical symbols used in the manual and on hardware components.

Typographic Conventions

Explains formatting conventions used throughout the document.

Proper Use

Defines the intended application, limitations, and proper usage of the equipment.

Warning of Magnetic Fields

Details potential hazards and necessary precautions related to magnetic fields.

Not Permitted for Persons with Cardiac Pacemakers

Critical safety information regarding potential interference with cardiac pacemakers.

Qualified Personnel

Defines the expertise and training required for safe operation and maintenance.

Storage and Transport

Provides guidelines for the correct handling, storage, and transportation of the equipment.

Installation and Assembly

Provides crucial steps and safety precautions for correctly setting up the device.

Electrical Connection

Essential safety and procedural information for wiring the equipment correctly.

Operation

Core instructions and safety guidelines on how to use the equipment.

Retrofits and Modifications by the User

Advises on user-initiated changes and potential safety risks.

Maintenance and Repair

Instructions for routine upkeep and troubleshooting of the equipment.

System

General

Provides an overview of the welding system components and their purpose.

Functional Principle

Explains how the welding system operates at a high-level overview.

Welding Current

Describes the characteristics and operation of the welding current used.

Block Diagram of Timer

Illustrates the internal structure and interconnections of the timer module.

Programming and Operating the Timer

Details the necessary components and procedures for setting up and running the timer.

Technical Data

Welding Timers

Lists the technical specifications and parameters for the welding timer modules.

Power Unit

Outlines the technical specifications and data for the power unit.

Hardware

Structure

Describes the main functional units comprising the PSI 6XXX.190 W1.

Module Front Panel Without Type-Specific I;O System

Details the layout and components of the module front panel without specific I/O.

Module Front Panel Type-Specific I;Os

Describes the layout and components of the front panel with type-specific I/O.

Installation

Cables

Suppression of RF Noise

Electrical Connection

Interfaces

Describes various connection interfaces like V24, pressure, and power supply.

Power Supply

Details internal and external power supply configurations and requirements.

I;O Functions

Parallel Inputs

Explains how to select and manage seam programs using parallel inputs.

Response Times

Details timing characteristics for block selection changes and signal responses.

Parallel Outputs

Describes the function of parallel output signals, such as 'Control Ready'.

Control Diagrams

BOS-5000

Programming the Basic-Setup

Guides on setting up basic parameters for seam welding programs.

Programming the Welding Parameters

Details how to program welding parameters in basic and block programs.

Input Ranges of the Welding Parameters

Lists the valid input ranges for various welding parameters.

Determining the Actual Values

Explains how actual values are calculated for monitoring purposes.

Current Monitoring in Block Programs

Describes how current monitoring is configured and applied to block programs.

Commissioning

Preparations

Lists the essential steps to take before starting the commissioning process.

Testing the Welding Program

Provides procedures for verifying the functionality of welding programs.

Suggestions for a Welding Test

Offers recommendations for performing initial welding tests and parameter checks.

Basic-Setup

Details the steps for configuring the basic settings and parameters of the timer.

Welding Parameters

Guidance on checking and adjusting welding parameters during commissioning.

Scaling Process

Explains how to adjust welding equipment parameters to real-world conditions.

Adjusting the Program to Your Welding Task

Provides steps for fine-tuning programmed values for specific welding needs.

Activating Monitoring

Details the steps required to enable and configure current monitoring.

Other Adjustments and Programs

Covers user level definition, parameter protection, and program copying.

Saving the Welding Parameters

Describes the procedures for backing up configured welding parameters.

Messages

Fault and Status Messages

Explains the types of messages generated by the timer, distinguishing between warnings and faults.

Ranges of Messages

Categorizes messages by type: communication, stepper, timer status, and monitoring.

Electrode (Stepper) Messages

Lists specific error codes and explanations related to electrode or stepper issues.

Messages Concerning the Timer Status

Lists error codes and explanations related to the timer's internal status.

Messages for Current Monitoring

Lists error codes and explanations related to current monitoring functions.

Maintenance

Changing Batteries

Provides step-by-step instructions for replacing the internal backup battery.

Ordering

Annex

Abbreviations, Terms

Provides a glossary of terms and abbreviations used throughout the manual.

Regulation Terms

Defines specific terms related to regulation modes and parameters.

Index

An alphabetical listing of topics with corresponding page numbers for easy reference.

Summary

Safety Instructions and Reader Information

Explanation of Pictographs and Symbols

Describes graphical symbols used in the manual and on hardware components.

Typographic Conventions

Explains formatting conventions used throughout the document.

Proper Use

Defines the intended application, limitations, and proper usage of the equipment.

Warning of Magnetic Fields

Details potential hazards and necessary precautions related to magnetic fields.

Not Permitted for Persons with Cardiac Pacemakers

Critical safety information regarding potential interference with cardiac pacemakers.

Qualified Personnel

Defines the expertise and training required for safe operation and maintenance.

Storage and Transport

Provides guidelines for the correct handling, storage, and transportation of the equipment.

Installation and Assembly

Provides crucial steps and safety precautions for correctly setting up the device.

Electrical Connection

Essential safety and procedural information for wiring the equipment correctly.

Operation

Core instructions and safety guidelines on how to use the equipment.

Retrofits and Modifications by the User

Advises on user-initiated changes and potential safety risks.

Maintenance and Repair

Instructions for routine upkeep and troubleshooting of the equipment.

System

General

Provides an overview of the welding system components and their purpose.

Functional Principle

Explains how the welding system operates at a high-level overview.

Welding Current

Describes the characteristics and operation of the welding current used.

Block Diagram of Timer

Illustrates the internal structure and interconnections of the timer module.

Programming and Operating the Timer

Details the necessary components and procedures for setting up and running the timer.

Technical Data

Welding Timers

Lists the technical specifications and parameters for the welding timer modules.

Power Unit

Outlines the technical specifications and data for the power unit.

Hardware

Structure

Describes the main functional units comprising the PSI 6XXX.190 W1.

Module Front Panel Without Type-Specific I;O System

Details the layout and components of the module front panel without specific I/O.

Module Front Panel Type-Specific I;Os

Describes the layout and components of the front panel with type-specific I/O.

Installation

Cables

Suppression of RF Noise

Electrical Connection

Interfaces

Describes various connection interfaces like V24, pressure, and power supply.

Power Supply

Details internal and external power supply configurations and requirements.

I;O Functions

Parallel Inputs

Explains how to select and manage seam programs using parallel inputs.

Response Times

Details timing characteristics for block selection changes and signal responses.

Parallel Outputs

Describes the function of parallel output signals, such as 'Control Ready'.

Control Diagrams

BOS-5000

Programming the Basic-Setup

Guides on setting up basic parameters for seam welding programs.

Programming the Welding Parameters

Details how to program welding parameters in basic and block programs.

Input Ranges of the Welding Parameters

Lists the valid input ranges for various welding parameters.

Determining the Actual Values

Explains how actual values are calculated for monitoring purposes.

Current Monitoring in Block Programs

Describes how current monitoring is configured and applied to block programs.

Commissioning

Preparations

Lists the essential steps to take before starting the commissioning process.

Testing the Welding Program

Provides procedures for verifying the functionality of welding programs.

Suggestions for a Welding Test

Offers recommendations for performing initial welding tests and parameter checks.

Basic-Setup

Details the steps for configuring the basic settings and parameters of the timer.

Welding Parameters

Guidance on checking and adjusting welding parameters during commissioning.

Scaling Process

Explains how to adjust welding equipment parameters to real-world conditions.

Adjusting the Program to Your Welding Task

Provides steps for fine-tuning programmed values for specific welding needs.

Activating Monitoring

Details the steps required to enable and configure current monitoring.

Other Adjustments and Programs

Covers user level definition, parameter protection, and program copying.

Saving the Welding Parameters

Describes the procedures for backing up configured welding parameters.

Messages

Fault and Status Messages

Explains the types of messages generated by the timer, distinguishing between warnings and faults.

Ranges of Messages

Categorizes messages by type: communication, stepper, timer status, and monitoring.

Electrode (Stepper) Messages

Lists specific error codes and explanations related to electrode or stepper issues.

Messages Concerning the Timer Status

Lists error codes and explanations related to the timer's internal status.

Messages for Current Monitoring

Lists error codes and explanations related to current monitoring functions.

Maintenance

Changing Batteries

Provides step-by-step instructions for replacing the internal backup battery.

Ordering

Annex

Abbreviations, Terms

Provides a glossary of terms and abbreviations used throughout the manual.

Regulation Terms

Defines specific terms related to regulation modes and parameters.

Index

An alphabetical listing of topics with corresponding page numbers for easy reference.

Bosch WT PSI 6 Series Specifications

General IconGeneral
CategoryTimer
BrandBosch
ModelWT PSI 6 Series
Number of programs6
Power supply230 V AC

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