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rexroth SYDFE1 2X Series
Bosch rexroth SYDFE1 2X Series User Manual
96 pages
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Operatin
g instructions
RE 30011-B Edition: 10.2021, replac
es
: 07.2014
Pressur
e and flo
w
c
ont
r
ol s
y
stem
SYDFE1 series 2X, 3X with e
xternal control
elect
ronics V
T 5041-3X
SYDFE1 series 2X
SYDFE1 series 3X
with e
xternal cont
rol
electronics
V
T 5041-3X
Valid f
or t
he follo
wing types
:
2
Table of Contents
Default Chapter
3
Table of Contents
3
1 About this Documentation
6
Validity of the Documentation
6
Required and Supplementary Documentation
6
Presentation of Information
7
Safety Instructions
7
Symbols
8
Designations
8
Abbreviations
8
2 Safety Instructions
9
About this Chapter
9
Intended Use
9
Improper Use
9
Qualification of Personnel
10
General Safety Instructions
10
Product- and Technology-Related Safety Instructions
11
Personal Protective Equipment
13
Obligations of the Machine End-User
13
3 General Notes on Damage to Property and Damage to the Product
14
4 Scope of Delivery
15
5 Product Description
16
Performance Description
16
Device Description
16
Functional Description, Section of SYDFE1
16
Controller Structure and Basic Operating Modes
19
Swivel Angle Control
20
Pressure Control
21
Power Limitation (Optional) with VT 5041-3X/3
21
Special Operating Modes
22
Regenerative Operation
22
Operating Pressure Limits
25
Internal/External Pilot Oil
25
Ambient Conditions
27
Oil-Immersed Applications
27
Ambient Temperature
27
Notes on the Selection of Hydraulic Fluids
27
Generation of Noise
28
Generation of Noise in the Power Unit
29
Pulsation Damper
29
Shaft Variant
29
Spool Variant of the VT-DFPE-X-2X Pilot Valve
30
Functions of Control Electronics VT 5041-3X
30
Enable
30
Switch
31
Pressure Controller off - Master/Slave Operation
31
(Vt 5041-3X/1
31
Fault Message
31
Signaling of Type of Control
31
Actual Values
31
Test Jacks on the Front Panel of Control Electronics VT 5041-3X
32
Leakage Compensation
32
Power Limitation (VT 5041-3X/3
33
Master/Slave Operation
34
Switch-On Sequence of Electronics/Hydraulics
37
Identification of the Product
38
6 Transport and Storage
39
Transporting the SYDFE1 Control System
39
Transport Using Lifting Gear
39
Storing the SYDFE1 Control System
41
7 Mounting
42
Unpacking
42
Installation Conditions
42
Installation Positions and Piping of SYDFE1 Systems
43
General Information
43
Piping
44
Installing the SYDFE1 Control System
46
Preparations
46
Dimensions of Connections
46
General Notes
47
Installation with Coupling
47
Completing the Installation
48
Connecting the SYDFE1 Control System Hydraulically
48
Connecting the SYDFE1 Control System Electrically
52
Cabling of Electronic Components
52
Voltage Supply of Control Electronics VT 5041-3X
53
Selection, Place of Installation and Mounting Orientation of the Pressure Transducer
53
Connecting the Valve Position Transducer
55
Connecting the Swivel Angle Sensor
57
Connecting the Solenoid of the Proportional Valve
58
Command Values for Pressure, Swivel Angle and Power Limitation
58
8 Commissioning
59
Initial Commissioning
60
Filling the SYDFE1 Control System
60
Testing the Hydraulic Fluid Supply
61
Performing a Flushing Cycle
61
Configuring Switches and Jumpers of the VT 5041-3X
62
Switching on the Supply Voltage for the Control Electronics
65
Switching on the Drive Motor of the Pump
66
Checking and Correcting the Valve Zero Point
66
Bleeding the Pre-Load Valve
67
Adjusting the Operating Pressure
67
Pressure Control
68
Checking Swivel Angle Sensing
70
Adjusting the Power Limitation (with VT-5041-3-3X
70
Performing a Functional Test
71
Bleeding During Commissioning or after Longer Standstill Periods
71
Recommissioning after Standstill
72
Running-In Phase
72
9 Operation
72
10 Maintenance and Repair
73
Cleaning and Care
73
Inspection
73
Maintenance
74
Repair
74
Spare Parts
75
Replacement of Components
75
11 Decommissioning
76
12 Demounting and Replacement
77
Required Tools
77
Preparing Demounting
77
Demounting
77
Preparing the Components for Storage or Further Use
77
13 Disposal
78
Environmental Protection
78
Return to Bosch Rexroth AG
78
Packaging
78
Materials Used
78
Recycling
79
14 Extension and Modification
79
15 Troubleshooting
80
Fault Analysis
82
How to Proceed for Troubleshooting
84
Fault Table
85
16 Technical Data
88
17 Annex
89
List of Addresses
89
Block Circuit Diagram of Control Electronics VT 5041-3X
90
Display and Setting Elements of Control Electronics VT 5041-3X
92
18 Alphabetical Index
93
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Bosch rexroth SYDFE1 2X Series Specifications
General
Brand
Bosch
Model
rexroth SYDFE1 2X Series
Category
Control Systems
Language
English
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