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Bosch SV060 User Manual

Bosch SV060
56 pages
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Installation, Operation and Maintenance Manual
Model SV - i Series Geothermal Heat Pump
8 733 914 818 (2014/08)
SV007 Thru SV070
Made in Florida

Questions and Answers:

Bosch SV060 Specifications

General IconGeneral
BrandBosch
ModelSV060
CategoryHeat Pump
LanguageEnglish

Summary

Model Nomenclature

Safety Considerations

General Safety Warnings

Crucial warnings and precautions for safe installation and operation.

Refrigerant Handling Safety

Specific notes about refrigerant handling safety.

Construction Operation Warning

Warning against using unit during construction processes.

General Description

Moving and Storage

Moving and Storage Precautions

Guidelines for safe handling, moving, and storing the heat pump units.

Stacking Limitations

Specific rules for stacking units during transport or storage.

Initial Inspection

Location

Water Quality

Water Quality Concerns

Critical water quality parameters and acceptable ranges for system longevity.

Installation

Duct Flanges

Details on fold-out flanges for easier installation and access.

Unit Mounting

Guidelines for mounting vertical and horizontal units.

Hanging Bracket Kit Installation

Horizontal Supply Air Conversion

Condensate Connections

Duct System

Piping

Duct Work and Airflow

Duct sizing, airflow path, and insulation recommendations.

Water Piping Recommendations

Advice on piping materials, valves, and connections.

Electrical - High Voltage

Power Supply and Wiring

Guidelines for high voltage wiring, compliance, and power supply connections.

Transformer Settings

Instructions for adjusting transformer settings for voltage variations.

Electrical - Low Voltage

Thermostat Wiring and Control

Instructions for low voltage thermostat wiring and control circuit connections.

Unit Controls - UPM

ECM Interface Board and Thermostat Options

Details the ECM interface board, connections, and thermostat terminal functions.

UPM Control Functions

Airflow and Dehumidification Selectors

Covers airflow adjustment and dehumidification method selection.

Sequence of Operation

UPM Safety Features and Modes

General Safety Features and Modes

Overview of UPM safety monitoring, operation modes, and protection.

Cooling and Heating Modes

Explains unit operation logic in cooling and heating.

UPM Safety Control Details

Pressure, Freeze, and Condensate Protection

Details monitoring of pressure, freeze, and condensate sensors.

UPM Board Settings and Faults

Default Settings, DIP Switches, and Fault Codes

Covers settings, configurations, and fault indicators.

UPM Troubleshooting Features

Test Mode, Sensor Adjustments, and Resets

Explains test mode, sensor adjustments, and reset procedures.

Options

Extended Range Option

For applications with extreme fluid temperatures.

Unit Mounted Disconnect Switch

Safety disconnect option mounted on the unit.

Hot Gas Reheat

For active dehumidification with reheat coil.

DDC Controls

Direct Digital Control option availability.

Internal 2-Way Water Valve

Motorized valve for water circuit applications.

Application Considerations

Boiler/Cooling Tower Systems

Requirements for connecting to boiler or cooling tower water loops.

Geothermal Closed Loop Systems

Certified Performance Table

Fan Motor Options

Permanent Split Capacitor Motors (PSC)

Details on the standard three-speed PSC fan motor and speed adjustment.

Constant Torque ECM Motors

Constant Airflow ECM Motors

Standard Blower Motor Specifications

Constant Torque ECM Blower Motor Specifications

Constant CFM ECM Blower Motor Specifications

Unit Start Up

Maintenance

Filter Maintenance

Filter change frequency and notes for optimal performance.

Annual Checkup and Cleaning

Professional service recommendations for unit longevity.

Unit Check Out Sheet

Unit Troubleshooting

Compressor and Fan Operation Issues

Troubleshooting guide for common compressor and fan operation problems.

Fault LED Blink Codes

Interpreting LED blink codes for fault diagnosis.

Unit Troubleshooting (Continued)

Condensate, Brown Out, and Freeze Faults

Troubleshooting for drainage, power, and freeze protection issues.

Thermostat and Airflow Issues

Troubleshooting thermostat connections and airflow problems.

Unit Troubleshooting (Continued)

Compressor Overload and Power Issues

Diagnosing compressor not running due to overload or power supply faults.

Fan Motor Failures

Troubleshooting PSC and ECM fan motor failures.

Unit Troubleshooting (Continued)

Fan Operation and Mode Shifting

Troubleshooting fan operation, reversing valve, and mode shifting.

Air Temperature and Duct Issues

Diagnosing cold/warm supply air and duct pressure problems.

Unit Troubleshooting (Continued)

Humidity, Noise, and Water Hammer

Troubleshooting high humidity, noise levels, and water hammer.

Temperature/Pressure Table

Temperature/Pressure Table (Continued)

Temperature/Pressure Table (Continued)

Temperature/Pressure Table (Continued)

Temperature/Pressure Table (Continued)

Temperature/Pressure Table (Continued)

Waterside Pressure Drop Table

Water Coil Volume

Compressor Characteristics

Corner Weights (HZ)

Wiring Diagrams

Single Phase Unit Wiring Diagrams

Schematic diagrams for single-phase units including PSC and ECM motors.

Component Legend and Notes

Explanation of diagram symbols, component legends, and important wiring notes.

Wiring Diagrams (Continued)

1 Stage-1 Phase X13 Motor Wiring

Wiring diagrams specific to 1-stage, 1-phase X13 motor configurations.

ECM Motor Wiring Details

Terminal connections and diagrams for ECM motors.

Wiring Diagrams (Continued)

1 Stage- Phase- EON Motor Wiring

Wiring diagrams specific to 1-stage, phase- EON motor configurations.

Dimensional Drawings

Vertical Unit Dimensions

Physical dimensions and connection points for vertical unit configurations.

Horizontal Unit Dimensions

Counter-Flow Unit Dimensions

Notes

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