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Bosch SV012 User Manual

Bosch SV012
56 pages
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Installation, Operation and Maintenance Manual
Model SV - i Series Geothermal Heat Pump
8 733 914 818 (2014/08)
SV007 Thru SV070
Made in Florida

Questions and Answers:

Bosch SV012 Specifications

General IconGeneral
BrandBosch
ModelSV012
CategoryHeat Pump
LanguageEnglish

Summary

Installation, Operation and Maintenance Manual

Model Nomenclature

Model Identification Breakdown

Details the meaning of each character in the model number for identification.

Unit Configuration Options

Lists available options for cabinet, water connections, and return air configuration.

Component Specification Codes

Explains codes for air filtration, electrical options, and fan/motor types.

Safety and General Description

Safety Warnings and Precautions

Essential safety information for installation, servicing, and operation.

Unit Features and Capabilities

Overview of the SV series heat pump's performance, flexibility, and application suitability.

Installation Preparation

Moving, Storage, and Inspection

Guidelines for handling, storing, inspecting units upon arrival, and initial checks.

Unit Location and Environment

Specifies requirements for unit placement, clearance, and environmental conditions.

Installation Procedures

Duct Flange Preparation

Instructions for preparing and using the unit's fold-out duct flanges.

Mounting Vertical and Horizontal Units

Details on mounting units securely and level, including vibration isolation.

Water Quality

Water Quality Parameters

Details acceptable water quality characteristics for optimal heat pump performance and longevity.

Hanging Bracket Kit

Suspended Mounting Instructions

Steps for installing the hanging bracket kit for suspended horizontal unit mounting.

Converting Horizontal Supply Air

Airflow Direction Conversion

Procedures for field conversion of horizontal unit supply air from end to straight-through.

Condensate Connections

Drain Line Requirements

Specifies requirements for condensate drain lines, including traps and venting.

Duct System

Ductwork Considerations

Outlines requirements for return air duct flanges and supply air connections.

Piping

Water Piping Installation

Guidelines for supply and return water piping, including material and connection recommendations.

Electrical - High Voltage

Power Supply and Wiring

Details compliance with electrical codes and proper power supply connections for units.

Electrical - Low Voltage

Thermostat Wiring

Instructions for connecting thermostat wiring to the unit's control board.

Unit Control Module (UPM)

ECM Interface Board Functionality

Explains the ECM interface board's role in controlling the fan motor and status indication.

Thermostat and Control Inputs

Details thermostat connections and options for controlling unit operation.

Unit Control Settings

Airflow and Dehumidification Adjustment

How to adjust airflow and select dehumidification methods for optimal performance.

UPM Safety and Operational Modes

UPM Safety Feature Integration

How the UPM monitors and controls safety features to protect unit components.

Cooling and Heating Mode Operation

Explains the sequence of reversing valve and thermostat signals for cooling and heating.

UPM Protection Sensors

Freeze Protection Sensors

Details the operation of water and evaporator freeze protection sensors.

Condensate Overflow Sensor

Describes the condensate overflow sensor and its function in preventing unit damage.

UPM Board Configuration and Faults

DIP Switch Settings and Defaults

Guidance on setting DIP switches for various UPM functions and default configurations.

Fault Blink Code Interpretation

A guide to understanding LED blink codes for diagnosing specific unit faults.

UPM Advanced Functions

Test Mode and Freeze Sensor Adjustments

How to use the test mode and adjust freeze sensor trip points for troubleshooting.

Resetting Lockouts and Faults

Procedures for resetting intelligent and manual lockouts and clearing faults.

Available Unit Options

Extended Range and Reheat Options

Information on extended range operation and hot gas reheat for enhanced performance.

DDC Controls and Water Valve Integration

Details on optional DDC controls and the internal 2-way water valve for advanced system integration.

Application Considerations

Boiler/Cooling Tower System Integration

Guidelines for connecting the unit to boiler and cooling tower systems for optimal performance.

Geothermal System Applications

Closed Loop Installation Requirements

Specific requirements and cautions for installing units in closed loop geothermal systems.

Certified Performance Data

AHRI Performance Ratings

Comprehensive tables of AHRI-certified performance ratings for all SV series models.

Fan Motor Options Overview

PSC Motor Specifications and Adjustment

Details on the standard PSC motor, its speed settings, and performance data.

ECM Fan Motor Options

Constant Torque ECM Motor Features

Explains the constant torque ECM motor, its efficiency, and speed control.

Constant Airflow ECM Motor Features

Highlights the advanced features of constant airflow ECM motors for precise air delivery.

Constant Torque ECM Motor Performance

Performance Data Tables

Provides performance data for constant torque ECM motors across various models.

Constant Airflow ECM Motor Capabilities

Advanced ECM Motor Functions

Details features like low CFM ventilation and passive dehumidification for ECM motors.

Constant Airflow ECM Motor Performance

Performance Data Tables

Presents performance data for constant airflow ECM motors across different settings.

Standard Blower Motor Specifications

Electrical Data and Ratings

Lists electrical specifications, including FLA and fuse/HACR ratings, for standard blower motors.

Constant Torque ECM Motor Specifications

Electrical Data and Ratings

Provides electrical data for constant torque ECM motors, including FLA and circuit ampacity.

Constant CFM ECM Motor Specifications

Electrical Data and Ratings

Lists electrical specifications for constant CFM ECM motors, including FLA and fuse/HACR ratings.

Unit Start Up and Maintenance

Initial Unit Start Up Procedure

Step-by-step instructions for powering up and verifying the unit's operation.

Routine Maintenance and Checkups

Recommended maintenance tasks, filter changes, and annual service checks for longevity.

Unit Performance Check

Data Recording and Contact Information

Form for recording unit data and contact details for technical support.

Troubleshooting Common Issues

Compressor Operation Faults

Diagnosing and resolving issues when the compressor does not operate but the fan runs.

Troubleshooting Fault Indicators

LED Blink Code Diagnostics

Interpreting LED blink codes to identify specific faults like condensate overflow or brownouts.

Troubleshooting Operational Failures

No Compressor or Fan Operation

Steps to troubleshoot when neither the compressor nor the fan operates.

Troubleshooting Performance Problems

Airflow and Temperature Issues

Resolving problems related to incorrect airflow or supply air temperatures.

Troubleshooting Environmental Factors

Noise, Humidity, and Water Hammer

Addressing issues like unit noise, high humidity, and water hammer.

Operating Data Tables

Temperature/Pressure Data (SV007, SV009)

Tables providing operating data for SV007 and SV009 models across various temperatures and flow rates.

Waterside Performance Data

Pressure Drop and Coil Volume

Data on waterside pressure drop and water coil volume for different SV series models.

Compressor Characteristics

Compressor Data Plate Information

Details compressor specifications including RLA, LRA, and winding resistance values.

Horizontal Unit Corner Weights

Weight Distribution for HZ Models

Provides corner weight data for horizontal units based on configuration and return air.

Wiring Diagrams Overview

Single Phase PSC Motor Wiring

Wiring diagram for single-phase units utilizing PSC fan motors.

Wiring Diagrams for Specific Motors

1-Phase X13 Motor Wiring Diagram

Wiring diagram for units equipped with 1-stage, 1-phase X13 motors.

Wiring Diagrams for EON Motors

1-Phase EON Motor Wiring Diagram

Wiring diagram illustrating connections for units with 1-stage, 1-phase EON motors.

Dimensional Drawings - Vertical Units

Vertical Unit Dimensions and Features

Detailed dimensions, port locations, and filter sizes for vertical models.

Dimensional Drawings - Horizontal Units

Horizontal Unit Dimensions and Features

Detailed dimensions, port locations, and filter sizes for horizontal models.

Dimensional Drawings - Counter-Flow Units

Counter-Flow Unit Dimensions and Features

Detailed dimensions, port locations, and filter sizes for counter-flow models.

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