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Bosch SM Split CS Series - User Manual

Bosch SM Split CS Series
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Installation, Operation, and Maintenance Manual
SM Split CS Series Heat Pump
8733825873 (2020/05)
SM024 | SM036 | SM048 | SM060

Questions and Answers:

Bosch SM Split CS Series Specifications

General IconGeneral
BrandBosch
ModelSM Split CS Series
CategoryHeat Pump
LanguageEnglish

Summary

Document Conventions

Symbols and Warnings

Defines symbols and keywords for risk assessment and safety precautions.

Safety Warnings

Provides critical safety information for installation, servicing, and operation.

Model Nomenclature

Nomenclature Diagram

Diagram illustrating the breakdown of the SM Split CS heat pump model number.

CS;Air Handler Pairing

Air Handler Model Legend

Defines abbreviations used for various BOSCH air handler models.

SM Split CS Standard Package

General Description and Specifications

Overview of performance, certifications, and system configuration.

Moving, Storage, and Inspection

Guidelines for handling, storing, and inspecting the unit upon arrival.

Unit Installation Guide

Location Selection

Recommendations for optimal placement of air handler and condensing sections.

Condensing Section Installation

Instructions for mounting the condensing section on a suitable base.

Installation Details

Condensate Drain and Water Piping

Procedures for installing condensate drain lines and water piping.

Refrigerant Line Installation

Line Length and Connections

Guidance on routing, sizing, and connecting refrigerant lines.

Refrigerant Charge and Capacity

Valve Sizing and Capacity Multiplier

Charts for valve sizing, refrigerant charge, and capacity adjustments.

Refrigerant Line Adjustments

Liquid Line Charge and Pairing Adjustments

Data for liquid line charge and adjustments for specific air handler pairings.

Refrigerant Adjustment Tables

BMAC and BVA2.0 Adjustments

Tables for charge and TXV adjustments with BMAC and BVA2.0 units.

Airflow Adjustment Data

BMAC TXV and BVA2.0 Airflow

Tables for TXV adjustments with BMAC and airflow ratings for BVA2.0.

Water Quality Table

Acceptable Water Parameters

Table detailing water quality parameters for copper and cupro-nickel.

Electrical Component Layout

Electrical Safety and Wiring

Information on electrical hazards, safety, and wiring requirements.

UPM Controller and Safety Devices

UPM Controller Board Diagram

Diagram illustrating the Unit Protection Module controller board and its components.

UPM Controller Settings and Modes

Default Settings and DIP Switches

Details on UPM board factory default settings and DIP switch functions.

UPM Controller Features

Malfunction, Test, and Freeze Sensor

Explanation of malfunction outputs, test modes, and freeze sensor operation.

Typical System Setup

System Diagram and Components

Diagram illustrating a typical system configuration and its components.

Specific Application Considerations

Well, Cooling Tower, and Geothermal

Considerations for specific water source and loop system applications.

Post-Installation Checkout

System Startup and Operation

Procedures for unit startup and verifying operation in cooling/heating modes.

Sequence of Operation

Description of the unit's operational sequence in different modes.

Sequence of Operation Modes

Cooling and Heating Mode Sequences

Detailed sequence of operation for cooling and heating modes.

Components and Accessories

Pump;Valve Relay and DPS

Description of factory-installed relay and optional Flow Proving Switch.

SmartStart Assist Functionality

Specifications and Operating Modes

SmartStart Assist specifications and diagrams of its operating modes.

SmartStart Assist Operation Notes

LED Indicators and Operational Notes

Explanation of SmartStart Assist LED indicators and operational notes.

SmartStart Assist Troubleshooting

Troubleshooting Guide and Alarms

Information on troubleshooting SmartStart Assist and alarm conditions.

Check-Out Sheet

Data Recording Sections

Sections for recording customer data, unit nameplate, and operating conditions.

Troubleshooting Overview

Common Unit Faults

Table detailing common unit problems, causes, and checks/corrections.

Troubleshooting Specific Issues

Short Cycles and Insufficient Performance

Troubleshooting steps for units experiencing short cycling or poor performance.

SmartStart Assist Troubleshooting

Troubleshooting Table and Flashing Sequence

SmartStart Assist troubleshooting table and flashing sequence diagram.

UPM LED Status Indicators

Blink Codes and Compressor Ohms

Explanation of UPM LED blink codes and compressor ohm readings.

Operating Temperatures and Pressures (SM024)

Cooling Data

Operating conditions for SM024 units in cooling mode.

Heating Data

Operating conditions for SM024 units in heating mode.

Operating Temperatures and Pressures (SM036)

Cooling Data

Operating conditions for SM036 units in cooling mode.

Heating Data

Operating conditions for SM036 units in heating mode.

Operating Temperatures and Pressures (SM048)

Cooling Data

Operating conditions for SM048 units in cooling mode.

Heating Data

Operating conditions for SM048 units in heating mode.

Operating Temperatures and Pressures (SM060)

Cooling Data

Operating conditions for SM060 units in cooling mode.

Heating Data

Operating conditions for SM060 units in heating mode.

Maintenance Procedures

Filter Changes and Annual Checkup

Information on routine maintenance tasks like filter changes and annual checkups.

Water Side Pressure Drop Data

Table showing water side pressure drop for various flow rates and models.

Decommissioning and Disposal

Environmental Protection and Waste

Guidelines for responsible disposal and environmental protection.

Wiring Diagrams

Unit Wiring Diagram

Diagram illustrating the electrical wiring of the SM Split CS heat pump.

Dimensional Drawings

Unit Dimensions and Connections

Diagram showing physical dimensions and connection points of the units.

Terminology and Glossary

Acronyms and Terms Definitions

Definitions of acronyms and technical terms used in the manual.

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