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Bosch Therm 4000 S User Manual

Bosch Therm 4000 S
60 pages
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Installation and operating instructions
Balanced flue gas instantaneous water heater
Therm 4000 S
GWH 12 CTD E.. F5..
6 720 815 298 (2017/05) GB

Table of Contents

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Bosch Therm 4000 S Specifications

General IconGeneral
BrandBosch
ModelTherm 4000 S
CategoryWater Heater
LanguageEnglish

Summary

Key to Symbols and Safety Instructions

1.1 Explanation of Symbols

Explains warning symbols and signal words used in the manual.

1.2 General Safety Instructions

Provides general safety advice for installers and users regarding operation and warnings.

Installation, Commissioning and Maintenance

Installation, Commissioning and Maintenance

Details procedures for installation, commissioning, and maintenance by approved contractors.

Inspection and Maintenance

Outlines requirements for regular inspection and maintenance for safe operation.

Conversion and Repairs

Warns against unauthorized modifications and specifies contractor requirements.

Electrical Work

Specifies that electrical work must be done by qualified electricians with safety precautions.

Open Flue Operation

Discusses ventilation requirements for open flue installations.

Product Details

Safety of Electrical Devices for Domestic Use and Similar Purposes

Safety requirements for electrical devices according to EN 60335-1.

2.1 Intended Use

Defines the device's purpose for DHW heating and use in mobile homes.

2.2 EC Declaration of Type Conformity

States compliance with European directives and testing standards.

2.3 Type Overview

Lists different device types, gas specifications, and installation types.

2.4 Scope of Delivery

Lists the items included in the product package.

2.5 Data Plate

Indicates the location and information found on the device's data plate.

2.6 Description of the Device

Describes the device's features, display, ignition, and safety equipment.

2.7 Accessories (Not Included within the Scope of Delivery)

Lists optional accessories that are not supplied with the device.

2.8 Dimensions and Minimum Clearances

Provides physical dimensions and required minimum clearances for installation.

2.9 Layout of Device

Shows a diagram illustrating the internal components and their locations.

2.10 Wiring Diagram

Presents the electrical schematic showing connections for various components.

2.11 Technical Specifications

Lists key technical data including output, gas, water, flue gas, and electrical specifications.

2.12 Product Data on Energy Consumption

Details energy consumption data, efficiency classes, and emissions according to EU regulations.

2.13 Flue Accessories

Provides information and warnings regarding flue accessories and their installation.

2.13.1 Vertical Flue Gas Routing

Specifies maximum lengths for vertical flue systems based on pipe type.

2.13.2 Horizontal Flue Gas Routing

Specifies maximum lengths for horizontal flue systems based on pipe type.

Operating Instructions

3.1 Digital Display - Description

Explains the symbols and functions of the device's digital display panel.

3.2 Before Commissioning the Device

Lists essential checks and steps required before initial operation.

3.3 Device ON/OFF

Details the procedure for switching the device on and off using the power button.

3.4 Setting the Temperature

Describes how to adjust and set the desired hot water temperature using the control buttons.

3.5 Program Key

Explains how to save and recall preferred water outlet temperatures using the program key.

3.6 Draining the Device

Provides instructions on how to drain the device, especially for frost protection.

3.7 Error Codes on the Display

Lists error codes displayed by the device and their corresponding remedies.

3.8 Cleaning the Casing of the Device

Advises on how to clean the exterior casing of the appliance with a damp cloth.

Regulations

Installation (Only for Approved Contractors)

5.1 Important Information

Provides general advice and consultation requirements prior to installation.

5.2 Selecting the Installation Location

Guides on choosing a suitable installation location, considering general notes, type B devices, air supply, and combustion air.

5.2.1 Regulations for the Installation Location

Details specific regulations and country-specific requirements for the chosen installation site.

5.2.2 Total Length of the Flue System (Type C Devices)

Specifies maximum and minimum lengths for flue systems based on pipe type and accessories.

5.3 Minimum Clearances

Outlines the required minimum clearances around the device for installation and maintenance access.

5.4 Fitting the Wall Mounting Bracket

Instructions for correctly fitting the wall mounting bracket, including preparation steps.

5.5 Installing the Device

Step-by-step guide for physically mounting the water heater onto the wall bracket.

5.6 Water Connection

Details on how to properly connect the cold and hot water pipes to the device.

5.7 Gas Connection

Instructions and safety warnings for connecting the gas supply, including different gas types.

5.8 Installation of the Flue Gas/Air Accessories

Guidance on installing flue and air system accessories, with safety precautions.

5.9 Altitude of Installation Location

Explains how to set the device for the specific altitude of the installation location.

5.10 Starting the Device

Describes the procedure for the initial startup and operation of the water heater.

Electrical Connection (Only for Approved Contractors)

6.1 Power Cable

Instructions for making the electrical connection according to regulations, including earthing.

6.2 Replacing Power Cable

Steps for safely replacing a damaged power cable with original spare parts.

Gas Regulating (Only for Approved Contractors)

7.1 Factory Setting

Notes that devices are factory-set and warns against tampering with sealed components.

7.2 Service Mode

How to access the service mode for advanced settings and diagnostics.

7.3 Gas Supply with Propane Gas

Procedure for setting the device specifically for propane gas supply.

7.4 Setting the Device

General guide for setting device parameters, starting with P1 and P2.

7.4.3 Setting the Minimum Gas Volume (Parameter P2)

Step-by-step guide to set the minimum gas volume for optimal performance.

7.4.4 Adjustment of the Burner Nozzle Pressure (Parameter PO)

Instructions on how to adjust burner nozzle pressure if other settings are not achievable.

7.4.5 Factory Setting (Parameters P4)

Procedure to reset the device to its original factory settings for parameters.

7.5 Converting Gas Type

Details on how to convert the device for a different gas type using a conversion set.

Maintenance (Only for Approved Contractors)

8.1 Removing the Casing

Instructions for safely removing the device's casing to access internal components.

8.2 Regular Maintenance

Covers routine maintenance tasks including function checks, combustion chamber, and burner cleaning.

Water Filter / Flow Limiter

Explains the maintenance procedure for the water filter and flow limiter.

8.3 Replacing the Fuses (Control Device)

Steps for safely replacing the fuses located within the control device.

8.4 Putting into Operation After Maintenance

Procedures to follow after maintenance to ensure correct operation and safety.

8.5 Safe Operation/ Risk for Prolonged Use

Safety advice for long-term use, including visual inspections of key components.

Faults

Faults AO-A9

Lists faults related to temperature sensors and casing issues, with remedies.

Faults C7, SC, C1

Covers faults related to fan, water flow rate, and air volume, with troubleshooting steps.

Faults E0-E4

Details faults concerning the electronic block, overheating, and temperature sensors, with solutions.

Faults E9, EA

Addresses faults like thermal fuse activation and no flame detection, with troubleshooting actions.

Faults EC-F9

Lists faults for solenoid valves, gas type mismatch, and safety valve issues.

Faults FA, FC

Covers faults related to key presses exceeding limits and incorrect outlet temperatures.

Noise Emission

Addresses issues related to unusual noises or vibrations emitted by the device.

Environmental Protection/Disposal

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