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Bradford White RTG 199 HEN User Manual

Bradford White RTG 199 HEN
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Installation and Operation instructions
INDOOR MODEL
RTG 199 HE
Warning: If the information in this manual is not followed exactly, a fire
or explosion may result causing property damage, personal injury or
death.
Do not store or use gasoline or other flammable vapors and liquids in the
vicinity of this or any other appliance.
Installation and service must be performed by a trained and certified
installer, service agency or the gas supplier.
Improper installation, adjustment, alteration, service or maintenance
can cause injury or property damage. Refer to this manual. For assis-
tance or additional information consult a qualified installer, service
agency or the gas supplier.
In the Commonwealth of Massachusetts this product must be installed
by a licensed plumber or gas fitter.
Upon completion of the installation, these instructions should be
handed to the user of the appliance for future reference.
What to do if you smell gas
Turn off the gas shut-off valve. Open windows and doors.
Do not try to light any appliance.
Do not touch any electrical switch, telephone, and do not use out-
lets.
Extinguish all open flames. Do not smoke! Do not use lighters!
Warn all occupants of the building. Do not ring doorbells!
If you can hear gas leaking, leave the building immediately. Prevent
others from entering the building and notify the police and fire
department from outside the building.
From outside the building, call the gas utility company and a trained
and certified installer.
RTG 199 HEN - Natural Gas
RTG 199 HEX - Propane (LP Gas)
Temperature Modulated with Electronic Ignition Suitable for heating potable water and space heating
(Intended for variable flow applications)
6 720 811 617 / 238-50793-00B (2016/01)

Table of Contents

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Bradford White RTG 199 HEN Specifications

General IconGeneral
BrandBradford White
ModelRTG 199 HEN
CategoryWater Heater
LanguageEnglish

Summary

Key Symbols and Safety Instructions

Key Symbols

Explanation of symbols used in the document for warnings and important information.

General Safety Instructions

General safety precautions for installation, operation, and maintenance of the water heater.

Gas Leak Safety Procedures

Immediate actions to take if you detect a gas leak to prevent fire or explosion.

Scalding Risk and Prevention

Customer Maintenance Advice

Recommendations for customers regarding annual maintenance contracts and genuine spare parts.

Appliance Safety After Flooding

Instructions regarding the safe use and replacement of appliances submerged in flood water.

Crucial Safety Warnings

Carbon Monoxide Poisoning Hazards

Risks associated with carbon monoxide poisoning and importance of proper venting and installation.

Electric Shock Hazards

Warnings regarding electrical safety, grounding, and servicing procedures.

Over-Pressure Appliance Damage

Precautions to prevent appliance damage due to pressure testing or system overpressure.

Leakage Prevention Placement

Guidelines for locating the appliance to prevent damage from potential leaks.

FCC Compliance Rules

Toxic Chemical Safety Warning

Warning against connecting to systems used with nonpotable water heating appliances.

Appliance Details

Key Appliance Features

Overview of the key components and functionalities of the water heater.

Technical Specifications

Detailed technical data including capacity, temperature control, gas, water, and combustion requirements.

Key Safety Devices

List of built-in safety features designed to protect the appliance and users.

Unpacking the Water Heater

Instructions and important notes regarding unpacking the water heater unit.

Box Contents and Non-Approved Applications

Box Contents

List of items included in the water heater packaging.

Non-Approved Applications

Specific applications and conditions for which the RTG 199 H is not approved or designed.

Removing the Front Cover

Step-by-step instructions for safely removing the front cover of the appliance.

Removing the Combustion Cover

Procedure for removing the combustion cover, typically for servicing the unit.

General Safe Operation Rules

Dimensions and Installation Clearances

Specifications for appliance dimensions and required clearances for safe installation.

Installation Instructions

Specialized Tools for Installation

List of specialized tools recommended for the proper installation of the water heater.

Installation Introduction and Warnings

Overview of installation steps and potential consequences of failure to follow instructions.

Venting Requirements and Safety

Guidelines and safety warnings related to the proper installation and materials for venting the appliance.

Vent Pipe Options and Materials

Condensate Drain Requirements

Conditions under which an external condensate drain is required and best practices for longevity.

Minimum Vent Pipe Lengths

Minimum lengths for exhaust and combustion air pipes, including elbow considerations.

Vent Specifications and Clearances

Elbow Usage in Venting Systems

Guidelines on the number and type of elbows allowed in venting systems.

Direct Vent Terminal Clearances

Other Direct Vent Terminal Clearances

Vent Configuration Examples

Single Pipe Venting Safety Warning

Precautions for using single pipe penetration in non-freezing climates and ensuring adequate combustion air.

Vent Connections for PP, PVC, CPVC, ABS

Connecting the Condensate Drain

Procedures and warnings for connecting the condensate water drain properly.

Appliance Condensate Drain Installation

External Condensate Drain Installation

Recommendations for installing an external condensate drain if required.

Freeze Prevention for Vent Systems

Measures to prevent freezing and bursting of vent systems in cold climates.

Backflow Reducer Installation

Common Venting for Multiple Units

Fan Speed Adjustment

Massachusetts Installation Requirements

Combustion Air Requirements

Guidelines for providing adequate combustion air, including requirements for different installation types.

Proper Heater Location and Venting

Combustion Air for Unconfined Spaces

Requirements for combustion air intake in spaces with large volumes.

Combustion Air for Confined Spaces

Requirements for combustion air intake in confined spaces, including opening sizes.

Appliance Freezing Prevention Notice

Warning about potential freezing and recommendations for draining the heater.

Heater Placement and Clearances

Wall Mounting the Appliance

Instructions for safely hanging the appliance on a wall, including support and anchoring.

Wall Mounting Freezing Prevention

Recommendations for preventing freezing when mounting on an exterior wall.

Securing the Appliance Mount

Gas Piping and Connections

Instructions for connecting the gas supply, including safety warnings and code compliance.

Natural Gas Line Sizing Tables

LP Gas Line Sizing Tables

Water Connections

Preheated Water Connection Warning

Warning against using preheated water above 140°F and the need for a mixing valve.

Water Quality Requirements

Pressure Relief Valve (PRV) Installation

Instructions for installing the pressure relief valve, including placement and discharge line requirements.

Filling the Condensate Trap

Flue Gas Poisoning Risk

Warning about flue gas poisoning and the importance of filling the condensate trap.

Hot Water Recirculation Systems

Space Heating Applications

Information on using the water heater for space heating, including precautions and system configurations.

Space Heating Temperature Caution

Caution regarding high set point temperatures in space heating and scalding risks.

Measuring Gas Pressure

Gas Pressure Measurement Procedures

Steps for connecting manometer, static, and operating pressure tests.

Electrical Connections

Electrical Power Supply Requirements

Requirements for electrical power supply, grounding, and wiring compliance.

Fuse Location in Control Unit

Operation Instructions

Basic operation, LCD display, power, temperature selection, and pre-operation safety.

LCD Display Description

Explanation of the indicators and information displayed on the LCD screen.

Safety Before Operation

Gas Leak Action Steps

Detailed steps to take immediately if a gas leak is detected.

Powering the Appliance On/Off

Instructions for turning the water heater on and off using the control switch.

Temperature Selection Procedure

Procedure for adjusting the desired hot water temperature using the control panel.

Appliance Operation Basics

Water Conservation Tips

Tips for saving water by closing taps and setting appropriate temperatures.

Using the Reset Button

Instructions for resetting the appliance when an error code is displayed.

Using the Program Button

Understanding Locked Condition

Explanation of the locked condition and how it is resolved.

Annual Maintenance Overview

Schedule and importance of annual inspection and maintenance for the water heating system.

Detailed Maintenance Tasks

Procedures for venting, filters, descaling, PRV, fin coils, and condensate trap.

Winterizing for Seasonal Use

Mineral Scale Buildup Issues

Impact of mineral scale on the heat exchanger and the need for water softening.

Descaling Procedure Using a Pump

Step-by-step guide for descaling the heat exchanger using a pump and solution.

Condensing Heat Exchanger Unit Maintenance

Maintenance requirements for the condensing heat exchanger unit.

Adjusting CO2 Levels

Gas Pressure Impact on CO2

Caution regarding improper gas pressure affecting CO2 levels and referencing gas pressure measurement.

Gas Pressure Adjustment Steps

Steps to take after ensuring adequate gas pressure for CO2 adjustment.

Measuring CO2 with Cover Installed

Procedure for measuring CO2 levels after ensuring proper gas pressure.

Program Values and Settings

CO2 Adjustment Procedure

Detailed steps for adjusting CO2 levels for P1 and P2 modes.

Returning to Service After Adjustment

Steps to reassemble and return the appliance to normal operation after CO2 adjustment.

Program Value Malfunction Caution

Warning about misadjusting program values leading to malfunction.

Control Board Diagnostics

Troubleshooting Guide

Troubleshooting Introduction

General advice for troubleshooting and using diagnostic steps.

Burner Ignition Failure

Steps to diagnose and resolve issues where the burner fails to ignite.

Appliance Working Hours

How to access and interpret the appliance's total working hours from the diagnostic menu.

Appliance Cycle Count

How to access and interpret the total number of appliance cycles from the diagnostic menu.

Water Too Hot Diagnosis

Water Not Hot Enough Diagnosis

Troubleshooting steps for diagnosing and resolving insufficient hot water temperature.

Low Water Flow or Pressure Issues

Troubleshooting steps for diagnosing and resolving issues with low water flow or pressure.

Fluctuating Tap Water Temperature

Diagnosing and resolving issues causing fluctuations in hot water temperature at the tap.

Noisy Burner or Heater Operation

Problem Solving and Error Codes

Guide to identifying and resolving error codes displayed by the appliance.

Electrical Diagram

Sensor Resistance Charts

Functional Scheme and Water Flow

Interior Components Diagram

Protecting the Environment

Limited Tankless Heater Warranty

Installer Checklist

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