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Brainchild BTC-9300 User Manual

Brainchild BTC-9300
128 pages
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User's ManualUser's Manual
BTC-9300
Self-Tune Fuzzy / PID
Process / Temperature Controller
BTC-9300
Self-Tune
Fuzzy / PID
Process
/ Temperature Controller
BRAINCHILD
UM93001C

Table of Contents

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Brainchild BTC-9300 Specifications

General IconGeneral
Input TypeThermocouple, RTD, Analog Voltage, Analog Current
Output TypeAnalog Voltage, Analog Current
DisplayDual 4-digit LED
Power Supply100-240 VAC
CommunicationRS485 Modbus RTU protocol
Dimensions96 x 96 mm

Summary

Chapter 1 Overview

1-1 Features

Key features and capabilities of the BTC-9300 controller.

1-2 Ordering Code

Guides the user in specifying the correct model number based on required options.

1-3 Programming Port and DIP Switch

Details on accessing configuration settings via the programming port and DIP switches.

1-4 Keys and Displays

Explanation of the controller's keypad functions and front panel display elements.

1-5 Menu Overview

Visual guide to the controller's menu structure and navigation.

1-6 System Modes

Description of the controller's operating modes and their priority.

1-7 Parameter Description

Comprehensive list of parameters, their notation, range, and default values.

Chapter 2 Installation

2-1 Unpacking

Instructions for safely unpacking the controller and inspecting for damage.

2-2 Mounting

Instructions for physically installing the controller into a panel.

2-3 Wiring Precautions

Essential safety guidelines and precautions before performing electrical wiring.

2-4 Power Wiring

Step-by-step instructions for connecting the power supply.

2-5 Sensor Installation Guidelines

Best practices for sensor placement and selection for accurate measurements.

2-6 Thermocouple Input Wiring

Instructions for wiring thermocouple inputs, including color codes.

2-8 Linear DC Input Wiring

Instructions for connecting linear DC voltage and current signals for input.

2-11 Output 1 Wiring

Wiring diagrams for connecting Output 1 with various module types.

2-15 RS-485

Instructions for wiring the RS-485 communication interface.

2-16 RS-232

Instructions for wiring the RS-232 communication interface.

Chapter 3 Programming the Basic Function

3-1 Input 1

Configuration of sensor type, signal type, and units for Input 1.

3-4 Heat Only Control

Detailed setup and operation for Heat Only control modes (ON-OFF, P/PD, PID).

3-8 Process Alarms

Configuration of process alarms, including types, modes, and trigger levels.

3-11 Heater Break Alarm

Setup for detecting heater failures using current transformers.

3-16 Failure Transfer

How outputs and alarms behave during controller failure modes.

3-18 Self tuning

Explanation of the self-tuning function for automatic PID parameter optimization.

3-19 Auto tuning

Procedure for performing automatic tuning to optimize PID parameters.

3-20 Manual Tuning

Step-by-step guide for manually adjusting PID parameters.

3-22 Manual Control

Procedures for entering and using manual control mode.

Chapter 4 Programming the Full Function

4-1 Event Input

Configuration and functions of the event input for triggering actions.

4-3 Second PID Set

Utilizing dual PID sets for optimal control across different process conditions.

4-4 Ramp & Dwell

Configuration of temperature ramps and timed soaking periods.

4-8 Data Communication

Information on RS-485 and RS-232 communication interfaces.

4-12 Pump Control

Detailed explanation and setup for the pump control function for pressure regulation.

Chapter 5 Applications

5-1 Pump / Pressure Control

Example of a water supply system using pump control.

5-3 Heat Only Control

Example of oven drying process using dwell timer.

5-4 Cool Only Control

Example of refrigerator temperature control using ON-OFF.

5-5 Heat-Cool Control

Example of heat-cool control for an injection mold.

5-6 Ramp & Dwell

Application examples for temperature cycling and bread baking.

5-9 Dual Set Point / PID

Using dual PID sets for optimal control in furnaces with varying conditions.

5-10 RS-485

Application example of RS-485 communication in a tile making plant.

Chapter 6 Calibration

Manual Calibration Procedures

Step-by-step manual procedures for calibrating various controller inputs.

Automatic Calibration Procedures

Information on using the programming port for automatic calibration setup.

Chapter 7 Error Codes & Troubleshooting

Table 7.1 Error Codes and Corrective Actions

List of error codes and corresponding corrective actions for troubleshooting.

Chapter 8 Specifications

Specifications

Detailed technical specifications for the controller's performance and capabilities.

Environmental & Physical

Information on operating conditions, dimensions, and safety certifications.

Appendix

A-1 Menu Existence Coditions

Conditions determining parameter visibility in the controller's menu.

A-3 Glossary

Definitions of technical terms and acronyms used in the manual.

A-6 Warranty

Details on the product warranty terms and return procedures.

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