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Breas Clearway 2 Service Manual

Breas Clearway 2
54 pages
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Service Manual
Technical
Instructions for Use
2210.2657 Revision 3
.0

Table of Contents

Other manuals for Breas Clearway 2

Questions and Answers:

Breas Clearway 2 Specifications

General IconGeneral
DisplayLCD
Input Power100-240 VAC, 50/60 Hz
Inspiratory Pressure Range4-30 cmH2O
Expiratory Pressure Range4-20 cmH2O
Inspiratory Time Range0.3-3.0 seconds
Noise Level< 30 dBA at 10 cmH2O
Operating Temperature+5°C to +40°C
Humidity Range15-95% (non-condensing)

Summary

Introduction to Clearway 2

Manufacturer Contact Information

Contact details for Breas Medical Ltd, including address, phone, and email.

What is the Clearway 2?

Overview of the Clearway 2 device and its therapeutic options.

Intended Use of Clearway 2

Purpose of the Clearway 2 airway clearance device for patients.

Service Personnel Training Requirements

Requirements for service personnel working with the Clearway 2.

About This Service Manual

Guidance on how to use the service manual effectively.

Understanding Service Icons

Explanation of icons used throughout the service manual.

Maintenance Instructions for Clearway 2

Purpose of Maintenance

Objective of carrying out regular inspection and preventative maintenance.

Introduction to Maintenance

Preliminary steps and safety precautions before maintenance.

Clearway 2 Service Schedule

Recommended intervals and procedures for device inspection and maintenance.

Inspection Equipment and Tools

Lists required equipment and tools for inspection and component replacement.

Replacement Parts List

Identifies parts needed for service and their required replacement intervals.

Preparing for Inspection

Steps for preparing the device for inspection, including cleaning and record keeping.

External Inspection Procedures

Procedures for visually inspecting the exterior of the Clearway 2 device.

Function Test Procedures

Steps for performing pressure and flow tests on the Clearway 2.

Internal Inspection Guide

Detailed steps for internal inspection, including cleaning and checking fastenings.

Electrical Safety Testing

Guidelines and recommendations for performing electrical safety tests on the device.

Service Menu Operations

Introduction to Service Menu

Overview of the service menu functions, including date/time and calibration.

Setting Device Time and Date

Procedure for setting the device's internal clock and date for accurate logging.

Device Calibration Procedures

Steps for performing pressure and flow calibration using the service menu.

Accessing Diagnostic Screens

Information available on diagnostic screens for analyzing machine functions.

Understanding the Alarm Log

Details on how the alarm log displays event descriptions and occurrences.

Restoring Default Settings

Procedure for restoring device settings to their factory defaults.

Part Identification and Layout

Inside Front Case Components

Identification of internal components within the front case of the Clearway 2.

Display PCB Component Layout

Labelled diagram of the Display Printed Circuit Board and its connectors.

Inside Rear Case Components

Identification of internal components located within the rear case of the Clearway 2.

Power PCB Component Layout

Labelled diagram of the Power Printed Circuit Board and its connectors.

Comprehensive Parts List

Functional Diagrams and System Overview

Clearway 2 System Block Diagram

System block diagram illustrating the overall architecture of the Clearway 2.

Control PCB Block Diagram

Block diagram detailing the functionality of the Control PCB.

Display PCB Block Diagram

Block diagram detailing the functionality of the Display PCB.

Pneumatic System Diagrams

Diagrams illustrating the inspiratory and expiratory stages of the pneumatic system.

Removing and Replacing Main Components

Removing and Replacing the Internal Battery

Step-by-step guide for safely removing and replacing the internal battery.

Opening and Closing the Device Case

Instructions for safely opening and reassembling the Clearway 2 device case.

Replacing the Power Control PCB

Procedure for removing and replacing the Power Control PCB.

Replacing the Communications PCB

Procedure for removing and replacing the Communications PCB.

Replacing the Display Command PCB

Procedure for removing and replacing the Display Command PCB.

Replacing the Blower Unit

Step-by-step guide for removing and replacing the blower unit.

Replacing the Valve Assembly

Instructions for removing, cleaning, and replacing the valve assembly.

Replacing the Power Supply

Procedure for removing and replacing the internal power supply unit.

Replacing the Flow Transducer

Guide for removing and replacing the flow transducer component.

Replacing the Clock Battery

Recommended procedure for replacing the device's clock battery.

Replacing the Alarm Battery

Detailed instructions for replacing the alarm battery, including soldering.

Electronics and PCB Information

Power Control PCB Overview

Description of the Power Control PCB's functions and components.

Display Command PCB Overview

Description of the Display Command PCB's functions and components.

Communication (comms) PCB Overview

Description of the Communication PCB's interfaces and processor.

Pneumatic System Operation

Battery Management and Types

Internal and External Batteries

Information on monitoring battery status, charging, and storage recommendations.

Clock Battery Details

Details on the 3V Lithium coin cell for the internal clock.

Alarm Battery Information

Information on the 3.6V NiMH rechargeable battery for alarms.

Technical Troubleshooting Guide

Power On Issues

Troubleshoots device not switching on due to power or connection problems.

Pressure Delivery Failure

Addresses issues where the device fails to achieve target pressures.

Excessive Noise During Treatment

Identifies causes and solutions for abnormal noise during operation.

Pressure Sensor Mismatch

Diagnoses and resolves discrepancies in pressure readings.

Battery Charging Issues

Troubleshoots problems related to the device's battery not charging.

Overheating Issues

Solutions for device overheating and high temperature warnings.

SD Card Recognition Failure

Resolves issues where the device does not recognize the SD card.

SpO2 Sensor Issues

Troubleshoots problems with the SpO2 sensor connection or function.

Suggested Acceptance Test Procedures

Appendices and Additional Information

Emissions and Immunity Declaration

Information on the device's compliance with EMC standards.

Returning Products to Breas

Guidelines for returning products to Breas for service or repair.

Patient Settings Record Template

A template for recording patient-specific device settings.

Inspection Record Template

A template for documenting inspection results and observations.

Optional Accessories List

List of optional accessories available for the Clearway 2.

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