I–4
INDEX
Tachometer Setting 38
Intake Manifold
Assembly 155
Disassembly 154
Inspection 155
Installation 155
Removal 154
K
Key Switch
Operation Check 37
Start Circuit 106
L
LED Indicators 81
Lower Cover
Installation 55
Removal 54
Lubrication
Engine Oil 10, 12, 14, 164
Gearcase 11, 13, 15, 43
Power Trim 11, 13, 15
Propeller Shaft 43
Swivel Bracket 42
Throttle and Shift Linkage 42
Tiller handle 41
Tilt Tube 42
Trailering Bracket 42
Trim and Tilt 45
M
Maintenance Schedule 20
Manual Starter
Assembly 367
Installation 371
Rope Replacement 370
Models
Included Models 9
Model Designation 8
Serial Number Location 8
Motor Mounts
Lower Mount Servicing 246, 248, 249, 250
Upper Mount Servicing 219, 246, 248, 254,
256, 261
Muffler
Installation 223
Removal 196
Servicing 247
N
New Engines
Outboard Rigging Procedure 21
O
Oetiker Clamp Servicing 29
Oil Injector
Electrical Circuit (55 V) 165
Electrical Tests 170
Functional Test 172
Oiling Rate 70, 168
Oiling System
Components 164
Electrical Circuits 163
Engine Lubricant 10, 12, 14, 164
Low Oil Switch 62
New Engine Set-Up 164
Oil Distribution 160
Oil Distribution Hoses 160, 173
Oil Filters 47
Oil Recirculation 167
Oil Tank 164, 173
Oiling Rate 70, 168
Priming 169
Servicing 173
Tests 170
Outboard Excessive Smoking 5
Outboard Hard to Start 3
Outboard Starts and Stalls 4
Outboard Starts, Low Maximum RPM 5
Outboard Surges, Runs Rough 6
Outboard Will Not Start 1
Outboard Won’t Shut Off 4
P
Packard Connector Servicing 123
Pinion Gear
Bearing Installation 301, 325
Bearing Removal 301, 325
Installation 310, 336
Removal 299, 321
Piston Rings
End Gap 206, 210
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