I–5
INDEX
Installation 210
Removal 201
Pistons
Assembly 209
Inspection 206
Installation 210
Removal 200
Powerhead
Assembly 207
Cleaning 204
Cylinder Compression Testing 194
Disassembly 197
Inspection 205
Installation 220
Removal 194
Predelivery Checks 37
Pre-Season Service 50
Pressure Relief Valve
Assembly 188
Disassembly 187
Inspection 188
Priming
Fuel System 140
Propeller
Inspection 289
Installation 290
Selection 289
Propeller Shaft
Installation 309, 334
Lubrication 43
Removal 300, 324
Propeller Shaft Bearing Housing
Disassembly 306, 331
Installation 312, 337
Removal 298, 321
R
Relays
Trim and Tilt 110, 345
Remote Controls
Cable Adjustment 23
Rigging
Outboard 21
Rope Replacement 370
RPM Limit 11, 13, 15, 63, 64
S
S.A.F.E.
Description 66
Low Oil 62
No Oil 166
Temperature 60, 61
Safety 1
Sensor Tests 99
Sensors
Air Temperature Sensor 61, 100
Barometric Pressure Sensor 61
Crankshaft Position Sensor 63, 84, 99
EMM 60
Engine Temperature Sensor 61, 100, 186
Throttle Position Sensor 63, 99
Service Charts
Electrical and Ignition 92
Fuel System 126
Gearcase 286
Manual Starter 364
Midsection 238
Oiling System 158
Shift Cable Adjustment, Tiller 283
Shift Housing
Assembly 303, 328
Installation 309, 334
Removal 300, 324
Shift Linkage
Adjustment 224
Installation 216
Lubrication 42
Removal 198
Shift Rod
Housing Installation 335
Shift Rod Adjustment 11, 13, 15, 296, 319
Shimming, Driveshaft 308, 333
Shutdown 66
No Oil 166
Spark Plugs
Gap 11, 13, 46
Indexing 46
Maintenance Schedule 20
Recommendation 11, 13, 15, 46
Removal 46
Replacement 46
Service 46