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Bryant 601A Series User Manual

Bryant 601A Series
26 pages
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NOTE: Read the entire instruction manual before starting the
installation.
TABLE OF CONTENTS
SAFETY CONSIDERATIONS .....................................................1
INTRODUCTION ..........................................................................2
RECEIVING AND INSTALLATION ..........................................2
Check Equipment......................................................................2
IDENTIFY UNIT ................................................................2
INSPECT SHIPMENT ........................................................2
Provide Unit Support ................................................................2
ROOF CURB.......................................................................2
SLAB MOUNT ...................................................................2
GROUND MOUNT ............................................................2
Provide Clearances....................................................................2
Rig and Place Unit....................................................................2
INSPECTION ......................................................................2
INSTALLATION ................................................................2
Select and Install Ductwork .....................................................5
CONVERTING HORIZONTAL DISCHARGE UNITS TO
DOWNFLOW (VERTICAL) DISCHARGE UNITS.........7
Provide for Condensate Disposal .............................................7
Install Electrical Connections...................................................7
HIGH-VOLTAGE CONNECTIONS..................................9
ROUTING POWER LEADS INTO UNIT ......................14
CONNECTING GROUND LEAD TO GROUND LUG.14
ROUTING CONTROL POWER WIRES (24-V) ............14
SPECIAL PROCEDURES FOR 208-V OPERATION ...14
PRE-START-UP ..........................................................................15
START-UP ...................................................................................15
Check for Refrigerant Leaks ..................................................15
Start-Up Adjustments..............................................................15
CHECKING COOLING AND HEATING
CONTROL OPERATION.................................................15
CHECKING AND ADJUSTING REFRIGERANT
CHARGE ...........................................................................16
REFRIGERANT CHARGE ..............................................16
NO CHARGE....................................................................16
LOW CHARGE COOLING .............................................17
TO USE COOLING CHARGING CHARTS ..................17
INDOOR AIRFLOW AND AIRFLOW ADJUST-
MENTS..............................................................................17
MAINTENANCE.........................................................................18
Air Filter..................................................................................18
Indoor blower and motor........................................................18
OUTDOOR COIL, INDOOR COIL, AND
CONDENSATE DRAIN PAN...............................................19
Outdoor fan .............................................................................19
Electrical controls and wiring ................................................20
Refrigerant circuit ...................................................................20
Indoor airflow .........................................................................20
Metering device ......................................................................20
Liquid line strainers ................................................................22
High Flow Valves...................................................................22
Time-delay relay .....................................................................22
Loss of charge switch.............................................................22
Check defrost thermostat ........................................................22
Defrost Thermostat .................................................................22
TROUBLESHOOTING ...............................................................22
START-UP CHECKLIST............................................................22
NOTE TO INSTALLER READ THESE INSTRUCTIONS
CAREFULLY AND COMPLETELY before installing this unit.
Also, make sure the Owner’s Manual and Service Instructions are
left with the unit after installation.
SAFETY CONSIDERATIONS
Installation and servicing of air-conditioning equipment can be
hazardous due to system pressure and electrical components. Only
trained and qualified personnel should install, repair, or service
air-conditioning equipment.
Untrained personnel can perform basic maintenance functions of
cleaning coils and filters. All other operations should be performed
by trained service personnel. When working on air-conditioning
equipment, observe precautions in the literature, tags, and labels
attached to the unit, and other safety precautions that may apply.
Follow all safety codes. Wear safety glasses and work gloves. Use
quenching cloth for unbrazing operations. Have fire extinguisher
available for all brazing operations.
Fig. 1—Model 601A/602A
C99001
installation, start-up,
and service instructions
3-PHASE SINGLE-PACKAGED HEAT PUMPS
Cancels: New II 601A-30-1
2-06
601A
602A
030-060
—1—
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Bryant 601A Series Specifications

General IconGeneral
BrandBryant
Model601A Series
CategoryHeat Pump
LanguageEnglish

Summary

Safety Considerations

Introduction

Receiving and Installation Procedures

Unit Identification and Inspection

Verify unit model and serial number against shipping documents and inspect for any transit damage.

Unit Support and Mounting

Ensure proper installation on a level roof curb, slab, or ground mount for unit stability and drainage.

Clearances and Rigging

Maintain specified clearances for airflow and service access; use appropriate rigging techniques for lifting.

Ductwork Installation

Horizontal to Downflow Unit Conversion

Condensate Disposal Requirements

Electrical Installation

High-Voltage Electrical Connections

Routing Power Leads into Unit

Ground Lead Connection

Routing 24-V Control Wires

208-V Operation Procedures

Pre-Start-Up Procedures

Check for Refrigerant Leaks

Method for detecting and repairing refrigerant leaks in the system prior to operation.

Start-Up Adjustments

Performing necessary adjustments to ensure correct unit operation without bypassing safety devices.

Control Operation Check

Verifying the proper functioning of cooling, heating, and fan controls during operation.

Refrigerant Charge Adjustment

Refrigerant Charge Specification

Information on the correct amount of refrigerant charge as listed on the unit's nameplate.

No Charge Procedure

Steps for charging a system that has no refrigerant, including leak detection and evacuation.

Low Charge Cooling

Cooling Charging Charts

Indoor Airflow Adjustments

Maintenance

Air Filter Maintenance

Inspecting and cleaning/replacing air filters monthly to maintain proper airflow and unit efficiency.

Indoor Blower and Motor Maintenance

Inspecting the indoor blower motor and wheel for cleanliness; motors are prelubricated.

Coil and Drain Pan Maintenance

Outdoor Fan Maintenance

Electrical Controls and Wiring

Refrigerant Circuit Inspection

Indoor Airflow Performance

Metering Device Information

Liquid Line Strainers

High Flow Valves

Time-Delay Relay Function

Loss of Charge Switch

Defrost Thermostat Function

Troubleshooting

Start-Up Checklist

Cooling and Heating Troubleshooting Chart

Start-Up Checklist Form

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