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Bryant LEGACY 604D-A User Manual

Bryant LEGACY 604D-A
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1
604D----A
LEGACYt 13 SEER
SINGLE--PACKAGED HEAT PUMP SYSTEM
WITH PURONR (R--410A) REFRIGERANT
SINGLE AND THREE PHASE
NOMINAL 2 --5 TONS (SIZES 24--60)
Installation Instructions
NOTE: Read the entire instruction manual before starting the
installation.
NOTE: Installer: Make sure the Owner’s Manual and Service
Instructions are left with the unit after installation.
TABLE OF CONTENTS
PAGE
SAFETY CONSIDERATIONS 1 -- 2.......................
INTRODUCTION 2...................................
RECEIVING AND INSTALLATION 2--10.................
Check Equipment 2..................................
Identify Unit 2....................................
Inspect Shipment 2.................................
Provide Unit Support 2...............................
Roof Curb 2......................................
Slab Mount 2.....................................
Provide Clearances 2.................................
Rig and Place Unit 3.................................
Inspection 3......................................
Rigging/Lifting of Unit 7............................
Select and Install Ductwork 7...........................
Converting Horizontal Discharge Units to Downflow
(Vertical) Discharge Units 8..........................
Provide for Condensate Disposal 9......................
Install Electrical Connections 9.........................
High--Voltage Connections 9.........................
Special Procedures for 208--V Operation 10..............
Control Voltage Connections 10.......................
Standard Connections 10............................
Transformer Protection 10...........................
Accessory Electric Heaters Installation 10...............
PRE--START-- UP 18...................................
START--UP 18--22.....................................
Checking Cooling & Heating Control Operation 18........
Check for Refrigerant Leaks 18.........................
Start--Up Adjustments 18.............................
604D---- A Sequence of Operation 19...................
Checking & Adjusting Refrigerant Charge 19............
Indoor Airflow & Airflow Adjustments 19..............
Continuous Fan Operation 20........................
Defrost Control 22...................................
Quiet Shift 22.....................................
Defrost 22.......................................
MAINTENANCE 22--28................................
Air Filter 22........................................
Indoor Blower and Motor 22...........................
Outdoor Coil, Indoor Coil, & Condensate Drain Pan 23......
Outdoor Fan 23.....................................
Electrical Controls and Wiring 26.......................
Refrigerant Circuit 26.................................
Indoor Airflow 27...................................
Metering Devices-- TXV & Piston 27....................
Pressure Switches 27.................................
Loss of Charge Switch 27.............................
High Pressure Switch 27..............................
Copeland Scroll compressor (Puron Refrigerant) 27.........
Refrigerant System 27................................
A09034
Fig. 1 -- Unit 604D----A
Refrigerant 27....................................
Compressor Oil 27.................................
Servicing Systems on Roofs with Synthetic Materials 27....
Liquid Line Filter Drier 28...........................
PuronR (R-- 410A) Refrigerant Charging 28.............
System Information 28................................
Loss of Charge Switch 28............................
Check Defrost Thermostat 28.........................
TROUBLESHOOTING 28..............................
START--UP CHECKLIST 28............................
VERTICAL ECONOMIZER 32 --50.......................
General 32.........................................
Accessories 32......................................
Installation 32......................................
Small Chassis 32--33...............................
Large Chassis 36--38...............................
CONFIGURATION 39 --48..............................
OPERATION 49......................................
TROUBLESHOOTING 50..............................
SAFETY CONSIDERATIONS
Installation and servicing of this equipment can be hazardous due
to mechanical and electrical components. Only trained and
qualified personnel should install, repair, or service this equipment.
Untrained personnel can perform basic maintenance functions such
as cleaning and replacing air filters. All other operations must be
performed by trained service personnel. When working on this
equipment, observe precautions in the literature, on tags, and on
labels attached to or shipped with the unit and other safety
precautions that may apply.
Follow all safety codes. Wear safety glasses, protective clothing,
and work gloves. Use quenching cloth for brazing operations.
Have a fire extinguisher available. Read these instructions
thoroughly and follow all warnings or cautions included in
literature and attached to the unit. Consult local building codes, the
current editions of the National Electrical Code (NEC) NFPA 70.

Table of Contents

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Bryant LEGACY 604D-A Specifications

General IconGeneral
BrandBryant
ModelLEGACY 604D-A
CategoryHeat Pump
LanguageEnglish

Summary

Installation Instructions

SAFETY CONSIDERATIONS

Essential safety precautions and warnings for handling the equipment.

INTRODUCTION

Overview of the unit's design and intended installation.

RECEIVING AND INSTALLATION

Guidance on receiving, inspecting, and preparing the unit for installation.

Check Equipment

Procedures for verifying unit model and serial number against shipping papers.

Inspect Shipment

Instructions for checking the unit for shipping damage and filing claims.

Provide Unit Support

Details on selecting and installing appropriate support structures like roof curbs or slabs.

Rig and Place Unit

Guidelines and warnings for safely rigging and positioning the unit.

INSPECTION

Checks for rigging hardware before initial use and at monthly intervals.

Select and Install Ductwork

Guidelines for selecting and installing ductwork according to industry standards.

Converting Horizontal Discharge Units to Downflow (Vertical) Discharge Units

Steps for modifying units from horizontal to vertical discharge configurations.

Provide for Condensate Disposal

Instructions for properly draining condensate water from the unit.

Install Electrical Connections

Procedures for making safe and compliant electrical connections.

High-Voltage Connections

Detailed steps for connecting the unit's high-voltage power supply.

Control Voltage Connections

Guidance on making low-voltage connections for thermostat and controls.

Standard Connections

Instructions for typical low-voltage wiring connections.

Special Procedures for 208-V Operation

Specific electrical adjustments for units operating at 208V.

Accessory Electric Heaters Installation

Information on installing optional electric heater accessories.

PRE-START-UP

Pre-operational checks and safety procedures before starting the unit.

START-UP

Procedures for initial unit operation and testing.

Checking Cooling & Heating Control Operation

Verifying the proper functioning of cooling and heating control systems.

Check for Refrigerant Leaks

Steps to locate and repair any refrigerant leaks in the system.

Start-Up Adjustments

Procedures for making necessary adjustments after initial unit start-up.

Indoor Airflow & Airflow Adjustments

Guidance on checking and adjusting indoor airflow for optimal performance.

Checking and Adjusting Refrigerant Charge

Methods for verifying and adjusting the unit's refrigerant charge.

Defrost Control

Information on the unit's defrost modes and operation.

Quiet Shift

Details on the Quiet Shift feature for reducing defrost cycle noise.

Defrost

Explanation of the defrost cycle initiation and termination.

MAINTENANCE

Recommended periodic maintenance tasks for optimal performance.

Air Filter

Instructions for inspecting, cleaning, or replacing air filters.

Indoor Blower and Motor

Guidance on cleaning the indoor blower motor and wheel.

Outdoor Coil, Indoor Coil, and Condensate Drain Pan

Procedures for inspecting and cleaning coils and the condensate drain.

Outdoor Fan

Instructions for inspecting and cleaning the outdoor fan.

Electrical Controls and Wiring

Annual inspection of electrical controls and wiring for tightness.

Refrigerant Circuit

Annual inspection of refrigerant tubing connections for oil accumulation.

Copeland Scroll Compressor (Puron Refrigerant)

Information on the specific compressor design for Puron refrigerant.

Refrigerant System

Details on the refrigerant system, including oil and roof material compatibility.

Refrigerant

Safety warnings and guidelines for handling Puron (R-410A) refrigerant.

Compressor Oil

Information on the POE oil used and precautions for handling.

Servicing Systems on Roofs with Synthetic Materials

Procedures to protect roofing materials from potential compressor oil damage.

Puron (R-410A) Refrigerant Charging

Guidance on charging the system with Puron refrigerant.

System Information

Details on system components like pressure switches and defrost thermostat.

Loss of Charge Switch

Explanation of the low-pressure switch function.

Check Defrost Thermostat

How to check the defrost thermostat's operation and temperature range.

TROUBLESHOOTING

Reference to troubleshooting charts and procedures.

START-UP CHECKLIST

A checklist to ensure all steps are completed before unit start-up.

PURONĀ® (R-410A) QUICK REFERENCE GUIDE

Troubleshooting Chart

START-UP CHECKLIST

VERTICAL ECONOMIZER (FACTORY INSTALLED OPTION) GENERAL

ACCESSORIES

List of optional accessories available for the economizer system.

INSTALLATION

Procedure for installing the vertical economizer on small chassis units.

CONFIGURATION

Economizer Standard Sensors

Details on standard economizer sensors like OAT and SAT.

OUTDOOR AIR TEMPERATURE (OAT) SENSOR

Information on the OAT sensor's function and operating range.

SUPPLY AIR TEMPERATURE (SAT) SENSOR

Details on the SAT sensor's location and temperature/resistance values.

OUTDOOR ENTHALPY CHANGEOVER

How to configure the economizer for outdoor enthalpy changeover control.

DIFFERENTIAL ENTHALPY CONTROL

Using two enthalpy sensors for differential enthalpy control.

INDOOR AIR QUALITY (IAQ) SENSOR INPUT

Using IAQ sensors for demand-controlled ventilation.

EXHAUST SET POINT ADJUSTMENT

Setting the exhaust fan operation based on damper position.

MINIMUM POSITION CONTROL

Adjusting the economizer damper for minimum outdoor air.

TROUBLESHOOTING

Economizer Preparation

Procedure to prepare the economizer for troubleshooting.

Differential Enthalpy

Procedure to check the differential enthalpy control.

Single Enthalpy

Procedure to check the single enthalpy control.

DCV (Demand Controlled Ventilation) and Power Exhaust

Checks for Demand Controlled Ventilation and Power Exhaust.

DCV Minimum and Maximum Position

Checking the economizer damper's minimum and maximum positions.

Supply-Air Input

Procedure to check the economizer's supply-air input.

Economizer Troubleshooting Completion

Restoring the economizer to normal operation after troubleshooting.

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