EasyManua.ls Logo

Buderus Logano G125 BE US/CA User Manual

Buderus Logano G125 BE US/CA
72 pages
To Next Page IconTo Next Page
To Next Page IconTo Next Page
Page #1 background imageLoading...
Page #1 background image
Installation and Service
Instructions
Low Emissions and
High Efficiency Oil
Boiler
C
Logano G125 BE US/CA
6 720 804 880 (2012/10) EN-US
For trained and certified
installers
Read carefully prior to
installation, maintenance
and service.

Table of Contents

Question and Answer IconNeed help?

Do you have a question about the Buderus Logano G125 BE US/CA and is the answer not in the manual?

Buderus Logano G125 BE US/CA Specifications

General IconGeneral
BrandBuderus
ModelLogano G125 BE US/CA
CategoryBoiler
LanguageEnglish

Summary

Safety Considerations and Symbol Descriptions

Regarding this Manual

Information on the manual's purpose and target audience.

Guideline of Notices

Explains danger levels (DANGER, WARNING, CAUTION) and notice symbols.

Observe Installation and Safety Symbols

Lists codes and regulations for installation and safety.

Installation Guidelines

Safety guidelines for electrical work and installation procedures.

Boiler Room Guidelines

Safety guidelines for the boiler room environment and air supply.

Tools, Materials and Accessories

Lists necessary tools and useful components for installation and maintenance.

Disposal

Instructions for environmentally friendly disposal of waste and components.

Product Description

Product Applications

Describes the intended uses of the boiler for heating applications.

Boiler Components Overview

Details the components of the G125 BE boiler and their functions.

Technical Information

Technical Data Less Burner

Provides dimensions and technical specifications of the boiler.

Operating Conditions

Emphasizes following operating requirements for boiler longevity and performance.

General Operating Requirements

Details specific operating requirements for different control systems and water temperatures.

Boiler Room and Surroundings Requirements

Specifies environmental conditions for the boiler room including temperature, humidity, and air quality.

Combustion Air Requirements

Outlines required cross-sectional areas for combustion air inlets based on boiler capacity.

Fuel Conditions

Specifies the permitted fuel type and required annual service for the burner.

Power Supply Requirements

Details electrical requirements including voltage, frequency, and protection.

Piping and Water Quality Conditions

Covers operating pressure, test pressure, and water quality standards for the system.

Packaging and Components

Packaging and Components List

Lists components included in the boiler package and their quantities.

Moving the Boiler

Reducing Boiler Weight for Transportation

Instructions on how to reduce boiler weight by removing components like the cover and door.

Lifting and Carrying the Boiler

Guidelines for safely lifting and carrying the boiler using designated hand grips.

Moving the Boiler with a Cart

Instructions for using a boiler cart for moving the unit, including securing it.

Placing the Boiler

Clearances for Boiler Placement

Specifies required clearances around the boiler for proper installation and ventilation.

Reversing the Burner Door Swing

Detailed steps for reversing the direction of the burner door swing for access.

Installation and Leveling of Boiler Feet

Guidance on installing and leveling the boiler using its screw-in feet.

Final Boiler Placement

Final steps for positioning and leveling the boiler in its designated location.

Boiler Installation

Installation of Venting Systems

Covers the installation of various venting systems, including options and safety warnings.

Vertical Venting Systems

Details vertical venting options like masonry chimneys and liners, and their requirements.

Chimney with 5" Liner Installation

Specific instructions for installing a 5" liner in a masonry chimney.

Vertical Vent Installation

Guidelines for vertical vent pipe installation, including supports and clearances.

Horizontal Venting Installation

Information on horizontal venting systems, including terminations and pipe requirements.

Exhaust Wall Termination Location

Rules and minimum clearances for locating exhaust wall terminations.

Aerocowl and Concentric Termination Installation

Steps for installing the Aerocowl AT-4 and Concentric FT-4 exhaust terminations.

Sealing of the Vent Pipe

Critical instructions for sealing vent pipe joints to prevent flue gas leaks.

General Vent Pipe Installation Guidelines

General rules for vent pipe installation, including slope and avoiding dips.

Insulated Flexible Oil Vent Installation

Detailed steps for installing insulated flexible oil vent pipe and connections.

Galvanized Vent Pipe Installation

Instructions for installing galvanized vent pipe, clearances, and condensation prevention.

Installation of Combustion Air Supply System

Guidelines for ensuring adequate combustion air supply and room requirements.

Combustion Air Drawn from Inside Building

Conditions for drawing combustion air from the room, meeting NFPA 31.

Combustion Air Drawn from Outdoors

Requirements for fresh air intake piping from outdoors and its maximum length.

Air Intake Terminal Location Guidelines

Rules for locating air intake terminals relative to exhaust and building features.

Installation of Water Connections

Instructions for connecting water piping to the boiler, including supply manifold.

B-Kit Installation

Steps for installing the B-Kit, including manifold, relief valve, and gauge.

Boiler Drain Installation

How to install the boiler drain valve into the EL tapping.

System Components Installation

Guidance on installing near-boiler components using provided diagrams.

Filling and Checking for Water Leaks

Procedure for hydrostatically testing the system and checking for leaks.

Installation of Oil Line

Instructions for installing the oil line and the Tigerloop filter with mounting bracket.

Electrical Connections

General safety for electrical work and specific installation of control systems.

Aquasmart Control Installation

Steps for installing the Aquasmart control system as per manufacturer's instructions.

Control System Installation

Detailed steps for installing the control panel, wiring, and knock-outs.

Temperature Sensor and Burner Cable Installation

How to install temperature sensors and route burner cables to the control panel.

Electrical Wiring Routing

Routing electrical wiring through the top cover and grounding the unit.

Strain Relief Installation

Securing electrical wiring using provided plastic cable ties.

Top Rear Panel Installation

Installing the control top cover and rear panel onto the boiler.

Placing the Boiler in Operation

Setting Initial System Pressure

Procedures for setting the system pressure during the initial start-up.

Checking the Relief Valve

Steps to check the functionality of the pressure relief valve during start-up.

Check Position of Flue Baffles

Verifying flue baffle plate position for room air operation before start-up.

Prepare System for Operation

Steps to prepare the system, including opening fuel valve and turning on power.

Start-up of Control and Burner

Instructions for starting the boiler control and burner according to manual.

Guidelines for Burner Start-up

Recommendations for initial burner start-up, testing, and combustion checks.

Adjusting Stack Temperatures

How to adjust stack temperatures for optimal performance and prevent condensate.

Adjusting/Removing Flue Baffles

Detailed steps for adjusting or removing flue baffles to influence stack temperature.

Removing Flue Blocking Plate

Instructions on removing the flue blocking plate to increase stack temperature.

Testing Manual Reset High Limit (STB)

Procedure for testing the manual reset high limit safety control.

Installation of Front Burner Cover

How to install the front burner cover for safety and protection.

Detailed Start-up Procedure

A checklist for the detailed boiler start-up process, including checks and documentation.

Taking the Boiler Out of Operation

Normal Boiler Shut-down

Steps for safely shutting down the boiler during normal operation using controls.

Emergency Shut-down Procedures

Procedures for emergency shutdown in case of fire or other critical issues.

Boiler Maintenance

Importance of Boiler Maintenance

Explains the benefits of regular boiler maintenance for efficiency and reliability.

Preparing the Boiler for Cleaning

Safety precautions and steps to prepare the boiler before performing cleaning procedures.

Boiler Cleaning Procedures

Overview of boiler cleaning methods, including brushing and wet cleaning.

Cleaning the Boiler with Brushes

Detailed instructions for cleaning the boiler's flue passages and combustion chamber with brushes.

Wet Cleaning Procedure

Instructions for performing wet cleaning of the boiler using suitable cleaning agents.

Inspecting the Combustion Air Hose

Procedure for inspecting and cleaning the combustion air hose in sealed combustion systems.

Testing System Pressure

How to check and maintain the system pressure, and address low pressure issues.

Testing the Relief Valve

How to test the functionality of the pressure relief valve periodically.

Inspection and Maintenance Procedure Checklist

A checklist for performing routine inspection and maintenance tasks.

Restoring System Lock-outs

Restoring System Lock-outs

Explains how to identify and reset burner or control lock-outs for system recovery.

Piping Diagrams

Piping Diagram Explanations

Illustrates different piping configurations, zone valve setups, and component abbreviations.

Spare Parts

Spare Parts List

Lists available spare parts for the boiler block, burner door, and other components.

Burner Wiring Examples

Burner Wiring Diagrams

Provides wiring diagrams for the G125BE/GB125BE oil fired burner with control systems.

Glossary

Glossary of Terms

Alphabetical list of terms used in the manual with corresponding page references.

Related product manuals