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Buderus Logano G115 WS US/CA User Manual

Buderus Logano G115 WS US/CA
56 pages
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For heating contractors
Please read carefully prior
to installation and servicing.
Caution!
Observe the safety instructions of this installation
and maintenance manual before placing the boiler
in operation.
Danger!
If installation, adjustment, modification, operation or
maintenance of the heating system is carried out by
an unqualified person, this may result in danger to
life and limb or property damage.
The directions of this installation and maintenance
manual must be followed precisely.
Contact a qualified service company or service pro-
vider if support or additional information is required.
Caution!
The operating manual is a component of the techni-
cal documentation and must be handed over to the
operator of the heating system.
Discuss the content of this manual with the owner
or operator of the heating system to ensure that
they are familiar with all information required for
operation of the heating system.
Installation and Service
Instructions
Low-temperature
oil boiler
6 720 615 225-00.1RS
Logano G115 WS US/CA
6 720 615 225 - 08/2007 US/CA

Table of Contents

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Buderus Logano G115 WS US/CA Specifications

General IconGeneral
BrandBuderus
ModelLogano G115 WS US/CA
CategoryBoiler
LanguageEnglish

Summary

Safety Considerations and Symbol Descriptions

Regarding this Manual

Provides information on the safe and proper installation, operation, and maintenance of the boiler.

Explanation of Symbols

Explains warning symbols and signal words used in the manual to indicate risk levels.

Observe the following Symbols

Lists mandatory codes, regulations, and symbols to follow for safe boiler installation and operation.

Installation Guidelines

Details essential safety guidelines for electrical components and general installation practices.

Boiler Room Guidelines

Outlines critical safety guidelines for the boiler room, including combustion air and fire safety.

Tools, Materials and Accessories

Lists typical tools, materials, and accessories required for boiler installation and maintenance.

Disposal

Provides guidance on the environmentally friendly disposal of trash and heating system components.

Product Description

Intended Use

Describes the boiler's design for central heating and domestic hot water (DHW) systems in residential and commercial applications.

Certification and Testing Mark

States that the appliance is tested and certified to meet US and Canadian market rules and regulations.

Notes on Installation and Operation

Emphasizes the installer's responsibility to comply with all applicable federal, state, and local codes.

Heating System Water Quality

Highlights the importance of water quality to prevent scale formation and corrosion, referencing further details.

Boiler Components Overview

Details the boiler's components: heat exchanger, insulation, jacket, and control panel/aquastat.

Pack Contents

Lists the components included in the boiler package, specifying quantities and packaging details.

Dimensions Specifications

Provides detailed technical specifications and dimensions for the different Logano G115 WS models.

Logano G115 WS Dimensions

Presents connection and dimension details in inches for the boiler models.

Conditions for Operation

Explains the importance of maintaining specified operating conditions for boiler reliability and longevity.

General Operating Conditions

Details general operating conditions, including minimum boiler water temperature and return temperature requirements.

Boiler Room and Environmental Conditions

Specifies environmental requirements for the boiler room, including temperature, humidity, dust, and fire safety.

Combustion Air Supply Conditions

Outlines requirements for combustion air supply, including ventilation cross-section and air quality.

Fuel Conditions

Specifies the permissible fuel type (#2 Fuel Oil ASTM D396-05 Type 2) and notes on contamination.

Power Supply Conditions

Details power supply requirements, including voltage, circuit breaker, frequency, and enclosure rating.

Hydraulic System and Water Quality Conditions

Covers operating pressure, testing pressure, temperature limitations, and recommended water quality for the system.

Moving the Boiler

Reducing Boiler Weight for Transportation

Explains how to reduce boiler weight by removing the burner hood and door for easier transportation.

Lifting and Carrying the Boiler

Provides instructions and safety precautions for lifting and carrying the boiler, highlighting grip positions and assistance.

Using Transportation Aids

Details how to use transportation aids like a hand truck or trolley to move the boiler safely.

Installing the Boiler

Wall Clearances

Specifies recommended and minimum wall clearances for boiler installation to ensure accessibility and proper function.

Reversing Boiler Door

Describes the procedure for reversing the boiler door hinges to open to the left-hand side.

Mounting Adjustable Feet

Explains how to mount and adjust the feet to level the boiler and prevent air pockets.

Positioning and Leveling the Boiler

Guides on positioning the boiler in its final location and leveling it horizontally using adjustable feet.

Installing the Boiler

Flue Pipe Installation and Chimney Venting

Covers the installation of the flue pipe, including chimney venting and connecting to the system.

Installing the Flue Pipe

Provides instructions for installing the flue pipe, emphasizing safety and proper connection to the chimney.

Fitting Water Connections

Guides on connecting the water pipes, including fitting the B-kit components like the relief valve and gauge.

Fitting the B-kit

Details the installation of the B-kit, including the safety relief valve and pressure/temperature gauge.

Boiler Drain Installation

Explains the installation of the boiler drain connection.

Installing System Components

Refers to an installation diagram for fitting various heating system components.

Filling System and Checking for Leaks

Outlines the procedure for filling the heating system and performing leak checks, including pressure testing.

Mounting the Burner

Details the procedure for mounting the correct burner onto the boiler, emphasizing compliance with specifications.

Connecting Fuel Supply

Describes how to connect the fuel supply line, recommending a filter and de-aerator.

Installing Aquastat

Explains the installation of the aquastat for controlling boiler supply temperature.

Blocked Vent Switch (Canada)

Provides instructions for fitting a blocked vent switch for Canadian installations.

Electrical Connections

Covers the electrical connections for boilers using Buderus controls, emphasizing safety.

Fitting the Controls

Details the process of fitting the control panel and its components into the boiler.

Fitting Temperature Sensor and Burner Cable

Explains how to fit the temperature sensor assembly and route the burner cable.

Connecting Power Supply and Components

Guides on establishing a permanent power supply connection and connecting additional components.

Fitting Cable Ties

Describes how to secure cable runs using provided cable ties.

Fitting Outer Casing Panels

Details how to position and secure the outer casing panels, including the control device cover and rear boiler cover.

Commissioning the Heating System

System Pressure Setup

Outlines the steps to bring the heating system up to its normal operating pressure before commissioning.

Checking the Safety Valve

Details how to check the safety valve's function to ensure it opens and releases pressure correctly.

Heat Exchanger Baffle Position Check

Explains how to check and ensure heat exchanger baffles are in a horizontal position before commissioning.

Preparing System for Operation

Covers the preparatory steps before starting the system, such as opening the fuel supply.

Starting Control and Burner

Guides on how to start up the boiler's control system and burner, referencing burner documentation.

Burner Commissioning Notes

Provides important notes and recommendations for commissioning the burner, including performing combustion tests.

Raising Flue Gas Temperature

Explains how to raise flue gas temperature if it's too low, to prevent condensation risk.

Adjusting Heat Exchanger Baffles

Details how to adjust the position of heat exchanger baffles in pairs to raise flue gas temperature.

Removing Heat Exchanger Baffles

Explains how to remove heat exchanger baffles in pairs to raise flue gas temperature.

Removing Heat Exchanger Barrier Plate

Describes how to remove the heat exchanger barrier plate to further raise flue gas temperature.

Manual Reset High Limit (STB)

Explains the function of the manual reset high limit and how to check it.

Installing Burner Door Jacket

Details how to install the burner door jacket, emphasizing safety.

Commissioning Log

Provides a log for recording commissioning steps and confirmation of completion.

Shutting Down the Heating System

Normal Shutdown Procedure

Explains the normal procedures for shutting down the heating system using controls or an aquastat.

Emergency Shutdown Procedure

Outlines the procedure for emergency shutdown of the heating system.

Emergency Actions

Provides guidance on actions to take in an emergency situation, such as a fire.

Heating System Servicing

Importance of Regular Maintenance

Explains the reasons for regular heating system maintenance to ensure efficiency, reliability, and longevity.

Preparing Boiler for Servicing

Details the safety precautions and steps required to prepare the boiler before performing servicing.

Boiler Cleaning

Describes methods for cleaning the boiler using brushes or a wet method, including safety precautions.

Cleaning with Brushes

Provides a step-by-step guide for cleaning the boiler components using brushes.

Wet Cleaning (Chemical)

Explains the process for wet cleaning the boiler using appropriate cleaning agents.

Checking System Operating Pressure

Details how to check the heating system's operating pressure and what actions to take if it's too low.

Testing Relief Valve

Describes the procedure for testing the pressure relief valve at regular intervals to ensure proper function.

Servicing and Maintenance Logs

Presents a log format for recording completed servicing operations and their results.

Troubleshooting

Correcting Burner Faults

Provides guidance on troubleshooting and correcting burner faults, including safety warnings about resets.

Parts Lists

Boiler Block and Burner Door

Lists the part numbers for the boiler block and burner door components.

Boiler Jacket Components

Lists the part numbers for the boiler jacket and its associated outer panel components.

Circuit Diagrams

Riello Burner Wiring

Shows the wiring diagram for Riello F3 or F5 series oil burners using a Honeywell Aquastat.

Carlin EZ-1 Burner Wiring

Illustrates the wiring schematic for Carlin EZ-1 HP burners with a L7248C Aquastat.

Becket NX Burner Wiring

Provides the circuit diagram for Becket NX burner wiring with a L7248C1006 Aquastat.

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