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Buderus Logano G234X Service Manual

Buderus Logano G234X
32 pages
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Please read carefully before installing and servicing.
Installation and Service Instructions
Gas boiler
Logano G234X
6 720 804 886-00.1T
Gas boiler
6 720 804 886 (2012/08) EN-US
UPON COMPLETION OF THE INSTALLATION THE INSTALLER MUST
INSTRUCT THE OWNER AND OPERATOR ON THE FUNCTIONALITY AND
THE PROPER OPERATION OF THE BOILER AND THE HEATING SYSTEM.
INSTALLER MUST REVIEW ALL SAFETY INSTRUCTIONS WITH THE
OWNER AND OPERATOR.
THIS MANUAL SHOULD BE HANDED TO THE QWNER AND OPERATOR OF
THE APPLIANCE.
DANGER!
The installation instructions included in this Manual are intended solely for
use by a trained and certified installer, service company or the gas supply
company. If the information in this manual is not followed, a fire or explosion
may result causing property damage, personal injury, or death.
Have installation and service performed by a trained and certified
installer or service company, or the gas supply company.
Buderus recommends signing a service and maintenance contract with
a trained and certified installer or service company that covers annual
servicing and condition-based maintenance. Proper maintenance is a
fundamental requirement for safe and efficient operation and long
service life.
The boiler must be serviced annually including the main burner, ignition
burner, the entire venting system, and the combustion air supply. All
parts that show any signs of damage or corrosion must be replaced.
The owner and operator is responsible for the operational safety and
regulatory compliance of the heating system.
Improper installation, adjustment, alteration, service, or maintenance
can cause property damage, personal injury, or death. Refer to this
manual and consult a trained and certified installer or service company,
or the gas supply company before installation, service or maintenance.

Table of Contents

Other manuals for Buderus Logano G234X

Questions and Answers:

Buderus Logano G234X Specifications

General IconGeneral
Fuel TypeNatural Gas or Propane
Heat Exchanger MaterialCast Iron
Combustion PrincipleAtmospheric
TypeCast Iron Boiler
CategoryBoiler

Summary

Safety Considerations

1.1 Key to Symbols

Explains symbols used in the manual for warnings and important information.

1.2 Safety Instructions

Provides critical safety guidelines for handling gas leaks, flue gas, and general operational safety.

Product Description

2.1 Correct Use and Standards

Defines intended use and outlines applicable codes, standards, and regulations for installation.

2.3 Installation and Operation Notes

Provides general guidance for installing and operating the heating system safely.

2.4 Tools, Materials, and Disposal

Lists necessary tools, materials, and instructions for environmentally responsible disposal.

Product Description

2.6 Boiler Components and Package Contents

Describes main boiler components and lists items included in the package.

2.8 Dimensions and Specifications

Details physical dimensions and technical specifications of the boiler.

Product Description

2.8.1 Logano G234X Dimensions

Presents detailed physical dimensions and connection points of the Logano G234X boiler.

2.8.2 Specifications

Details pressure drops across the system based on flow rates.

2.8.3 Main Gas Orifice Identification

Provides data on gas orifice identification and rated pressure for natural and propane gas.

Moving the Boiler

Moving the Boiler with Hand Truck

Explains the safe procedure for moving the boiler using a hand truck.

Placing the Boiler

4.1 Boiler Room Requirements

Outlines essential requirements for the boiler room, including clearances and material restrictions.

4.2 Clearances

Specifies required wall and operational clearances for the boiler installation.

4.3 Leveling the Boiler

Details the process for ensuring the boiler is level both horizontally and vertically.

Boiler Installation

5.1 Preparing for Installation

Covers unpacking, checking parts, and initial preparation before boiler installation.

5.2 Connecting the Heating System

Explains how to connect the boiler to the central heating system.

Boiler Installation

5.2.1 General Safety Instructions

Provides critical safety advice for connecting the heating system to the boiler.

5.2.2 Connect Central Heating Supply and Return

Details the procedure for connecting the heating system's supply and return pipes.

Boiler Installation

5.3 Electrical Connection

Outlines the procedure and safety precautions for making electrical connections to the boiler.

5.4 Fuel Gas Supply Connection

Covers the requirements and procedures for connecting the boiler to the fuel gas supply.

Boiler Installation

5.4.1 Installing Gas Feed

Describes the process of installing the gas feed pipe, including diameter and fittings.

Boiler Installation

Leak Test

Explains the critical safety procedures for performing a leak test on gas connections.

5.5 Filling System and Checking for Leaks

Details how to fill the heating system with water and check for leaks.

Water Treatment

Provides guidance on water analysis and treatment for the heating system.

Boiler Installation

Install Front Panel of Boiler

Guides the user through the process of installing the boiler's front panel.

5.7 Connecting the Flue

Covers the procedures for connecting the boiler's flue system.

Boiler Installation

5.7.1 Check Openings for Combustion Air and Venting

Emphasizes checking openings for adequate combustion air and venting.

Boiler Installation

5.7.2 Requirements for Chimney/Venting Systems

Details regulations and requirements for connecting the boiler to chimneys or venting systems.

Boiler Installation

5.7.3 Installing the Flue Pipe

Explains the correct procedure for installing the flue pipe.

5.7.4 Connecting Flue Pipe

Provides instructions for connecting the flue pipe to the boiler and chimney.

5.7.5 Installation of Vent Damper

Guides the installation of the vent damper, noting specific regional requirements.

5.7.6 Installing Electrical Connection of Vent Damper

Details the electrical connection process for the vent damper.

Placing the Heating System in Operation

6.1 Test Safety Valve

Describes the procedure to test the safety valve for proper operation and pressure release.

6.2 Making the Heating System Ready for Operation

Covers initial steps to prepare the heating system for operation, including thermostat settings and system checks.

Placing the Heating System in Operation

6.3 Start-Up Instructions

Provides crucial safety instructions and steps for safely lighting and starting up the boiler.

6.4 Making Boiler Ready for Operation

Outlines steps to prepare the boiler for operation, including leak testing and checking for gas smell.

Placing the Heating System in Operation

Commissioning with AquaSmart™ Control

Guides the process of commissioning the boiler using the AquaSmart™ control system.

6.5 Start-Up Procedures

Details the general commissioning work required regardless of the control unit type.

Check Supply Gas Pressure

Explains how to check and record the supply gas pressure for natural gas and propane.

Placing the Heating System in Operation

Check Nozzle Pressure

Details how to check and adjust the nozzle pressure for proper burner operation.

Checking Flame Sensor

Guides the process of testing the safety switch and checking ignition and main burner flames.

Placing the Heating System in Operation

Checking AquaSmart™

Describes how to check the functionality of the maximum AquaSmart™ setting for boiler shutdown.

6.6 Shutting Off Gas Supply to Boiler

Explains the procedure for safely shutting off the gas supply to the boiler.

6.7 Inform Owner/Operator and Hand Over Documentation

Covers familiarizing the owner with the system and handing over documentation.

Placing the Heating System in Operation

6.8 Start-Up Protocol

Provides a checklist for commissioning work and recording measured values.

Taking the Heating System Out of Operation

7.1 Normal System Shut-Down

Details the procedure for safely shutting down the heating system for normal operation.

7.2 Emergency Shut-Down Procedures

Outlines emergency procedures for shutting down the system and ensuring personal safety.

Boiler Inspection and Maintenance

8.1 Why Regular Maintenance is Important

Explains the benefits and necessity of annual servicing for the heating system.

8.2 Testing Flue System and Air Supply

Details checks for the venting system, combustion air, and ventilation openings.

8.3 Inspection of Boiler and Burner

Describes the visual inspection and cleaning of the boiler and burner.

Boiler Inspection and Maintenance

8.4 Preparing Boiler for Cleaning

Outlines the safety precautions and steps required before cleaning the boiler.

8.5 Cleaning the Boiler

Explains the methods for cleaning the boiler, including brush and wet cleaning.

Boiler Inspection and Maintenance

8.5.1 Cleaning with Cleaning Brushes

Details the procedure for cleaning the boiler using brushes and related safety steps.

Boiler Inspection and Maintenance

8.5.2 Wet Cleaning (Chemical Cleaning)

Describes the process of wet cleaning the boiler using appropriate cleaning agents.

Boiler Inspection and Maintenance

8.6 Cleaning the Burner

Provides instructions for cleaning the burner, pilot assembly, and related components.

Boiler Inspection and Maintenance

8.7 Troubleshooting the G234X

Offers a systematic troubleshooting guide for common boiler issues and their solutions.

Boiler Inspection and Maintenance

8.8 Maintenance Protocol

Presents a protocol for recording completed maintenance tasks and measured values.

Electrical Circuit Diagrams

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