EasyManua.ls Logo

Burford 2100 - User Manual

Default Icon
221 pages
Print Icon
To Next Page IconTo Next Page
To Next Page IconTo Next Page
Loading...
Copyright © 2020 by Burford
®
Corp.
Second Edition, Date: April 2016
Manual Part No.
Serial #
ELECTRONIC SERVO
TYER MODEL
2000/2100
128684-M
21575, 21576

Table of Contents

Question and Answer IconNeed help?

Do you have a question about the Burford 2100 and is the answer not in the manual?

Summary

Safety Precautions

General Safety Instructions

Provides essential safety guidelines for operating and maintaining the Servo Tyer, emphasizing user safety and equipment protection.

Disclaimer Warning

Liability and Usage Restrictions

Disclaims liability for damages due to misuse and restricts equipment use to its intended purpose.

Chapter 2: Key Components

Control Panel Components

Details the buttons and lights on the Control Panel used for operating the Servo Tyer.

Chapter 3: Installation

Mechanical Installation Steps

Provides step-by-step instructions for the mechanical mounting of the Servo Tyer.

Mechanical Installation Continued

Continues the mechanical installation process, including unit positioning and brush assembly mounting.

Cable Connections

Guides the user on connecting various motor and control cables to the Main Enclosure and Tyer.

Bagger Enable Circuit (Safety Interlock)

Describes the Bagger Enable circuit and its role in safety interlocks.

Chapter 4: Operation Procedures

Theory Of Operation

Explains the overall tying cycle process, from bag entry to package discharge.

Control Panel Functions

Details the function of each button, switch, and indicator light on the Servo Tyer control panel.

Main Enclosure Controls

Details the functions of the 'ON' button, E-Stop, Main Disconnect, and selector switch.

Changing And Threading The Ribbon

Provides step-by-step instructions for replacing the ribbon spool and threading the tyer.

Speed Following Feature

Explains how the tyer automatically adjusts gathering belt speed to match conveyor speed.

Daily Startup Procedure

Outlines the normal operator procedure for starting up the Servo Tyer.

Chapter 5: Timing and Adjustments

Bag Switch Adjustment

Details how to adjust the bag switch arm's length and angle for proper package detection.

Holder Shear Adjustment

Explains how to adjust the force of the holder shear by moving cam follower mounting plates.

Proximity Sensor Adjustment

Provides guidelines for adjusting proximity sensors to the correct distance from their targets.

Spacing of Twister Hook Shaft to Tip Of Holder Shear

Specifies the correct spacing and adjustment between the twister hook and holder shear.

Adjusting Tie Tightness

Explains how to adjust tie tightness using the eccentric ribbon guide and belt idler pulley.

Adjusting the Eccentric Ribbon Guide

Details fine-tuning the window area by adjusting the eccentric ribbon guide.

Chapter 7: Troubleshooting

Troubleshooting Considerations

Provides general advice on troubleshooting communication issues and understanding motor references.

Seven Segment LED Error Codes

Explains the seven-segment LED display for error codes and categorizes them.

Seven Segment LED Error Codes (contd)

Continues the list of Seven Segment LED error codes, including microprocessor and CPU-related errors.

Flow Chart 0-1: Unit Will Not Power Up And Initialize

Troubleshooting steps for when the unit fails to power up or initialize correctly.

Flow Chart 0-2: Gathering Belts Will Not Run

Diagnostic steps for when the gathering belts fail to operate without an error code.

Flow Chart 0-3: Brush Motor Not Running

Troubleshooting guide for issues where the brush motor is not running.

Flow Chart 0-4: Motor For Gathering Brushes Wont Run

Diagnostic steps for the motor responsible for the gathering brushes not running.

Flow Chart 0-5: Blower Motor Not Running

Troubleshooting steps for when the blower motor fails to run.

Flow Chart 0-6: Tyer Not Allowing Bagger to Start

Diagnostic steps for when the tyer prevents the bagger from starting.

Flow Chart 0-7: E001 Error Code

Troubleshooting for E001 error: Tie cycle aborted because ribbon is not threaded.

Flow Chart 0-8: E101 Error Code

Troubleshooting for E101 error: CPU detected a problem and stopped the tyer.

Flow Chart 0-9: E102 Error Code

Troubleshooting for E102 error: Homing sequence failed.

Flow Chart 0-10: E111 Error Code

Troubleshooting for E111 error: Unable to control needle while homing.

Flow Chart 0-11: E112 Or E113 Error Code

Troubleshooting for E112-E113 errors: Only one edge of needle's home prox is detected.

Flow Chart 0-12: E114 Error Code

Troubleshooting for E114 error: Controller cannot move the needle to its starting position.

Flow Chart 0-13: E115 Or E116 Error Code

Troubleshooting for E115-E116 errors: Needle motor fuse blown, stalled, or bad encoder.

Flow Chart 0-14: E117 Error Code

Troubleshooting for E117 error: Needle motor home prox not detected.

Flow Chart 0-15: E121 Error Code

Troubleshooting for E121 error: Unable to control hook while homing.

Flow Chart 0-16: E122 Or E123 Error Code

Troubleshooting for E122-E123 errors: Only one edge of twister hook's home prox is detected.

Flow Chart 0-17: E124 Error Code

Troubleshooting for E124 error: Controller cannot move hook to its starting position.

Flow Chart 0-18: E125 Or E126 Error Code

Troubleshooting for E125-E126 errors: Hook motor fuse blown, stalled, or bad encoder.

Flow Chart 0-19: E127 Error Code

Troubleshooting for E127 error: Hook motor home prox not detected.

Flow Chart 0-20: E131 Error Code

Troubleshooting for E131 error: Unable to control shear while homing.

Flow Chart 0-21: E132 Or E133 Error Code

Troubleshooting for E132-E133 errors: Only one edge of holder/shear's home prox is detected.

Flow Chart 0-22: E134 Error Code

Troubleshooting for E134 error: Controller cannot move shear motor to its starting position.

Flow Chart 0-23: E135 And E136 Error Code

Troubleshooting for E135-E136 errors: Shear motor fuse blown, stalled, or bad encoder.

Flow Chart 0-24: E137 Error Code

Troubleshooting for E137 error: Shear motor home prox not detected.

Flow Chart 0-25: E146 Error Code

Troubleshooting for E146 error: Belt motor fuse blown, stalled, or bad encoder.

Flow Chart 0-26: E151-169 Error Codes

Troubleshooting for E151-E169 errors: Microprocessor errors.

Flow Chart 0-27: E201 Error Code

Troubleshooting for E201 error: Two or more motors appear to be not moving.

Flow Chart 0-28: E300 Error Code

Troubleshooting for E300 error: Microprocessor stack overflow error.

Flow Chart 0-29: Excessive Ribbon Drops

Diagnostic steps for excessive ribbon drops, covering tension, alignment, and debris.

Flow Chart 0-33: Tyer Aborts Cycle On Good Package

Diagnostic steps for the tyer aborting cycles on apparently good packages.

Flow Chart 0-34: Excessive Belt Fuse Failure

Troubleshooting for excessive belt motor fuse failures on the Auxiliary board.

Flow Chart 0-35: Twist Tie Breaks During Tying

Addresses issues where the twist tie ribbon breaks during the tying operation.

Chapter 8: Maintenance

General Maintenance Precautions

Highlights safety precautions for personnel performing maintenance on the Servo Tyer.

Preventive Maintenance Schedule

Recommends a preventive maintenance schedule for daily, weekly, monthly, and quarterly tasks.

Preventive Maintenance (contd)

Continues the preventive maintenance schedule for semi-annual, annual, and 24-month intervals.

Chapter 9: Test Procedures

Motor Encoders Test Procedure

Guides on testing motor encoder operation by observing LEDs on the Field Termination Board.

Burford 2100 Specifications

General IconGeneral
BrandBurford
Model2100
CategoryIndustrial Equipment
LanguageEnglish

Related product manuals