Burford 2300 User Manual (English)

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BURFORD

CORP.

SERVICE MANUAL

FOR YOUR

BURFORD

ELECTRONIC SMART TYER

MODEL 2200/2300

ORIGINAL INSTRUCTIONS

MODEL NUMBER_________

SERIAL NUMBER_________

WIRING DIAGRAM_________ISSUE___

Date: March 7, 2013

CORP.

Manual Part No. C00282 Rev “A”

Table of Contents4
Table of Figures7
Introduction9
General Information9
Specifications9
Bag Thickness Requirements9
Bag Neck Length Requirements10
Fig. 1-1 Bag Neck Lengths10
Model Numbers11
Fig. 1-2 Model Numbers11
Installation Procedures12
Mechanical Installation12
Electrical Interconnections14
Bagger Enable Circuit (Safety Interlock)14
Bagger-Active Circuit14
External Counter Output15
Installation Arrangements15
Operation Procedures16
Theory of Operation16
Package Recognition System17
Dual Ribbon Spool System17
Fig. 3-1 Dual Ribbon Spool System17
Package Detection System (PDS)18
Fig. 3-2 Product Sensor and Adjustments18
General Operation19
Fig. 3-3 Model 2200/230019
Operator Controls20
Fig. 3-4 Operator Controls20
Main Enclosure, Controls21
Main Power Disconnect21
Audible Alarm21
Changing and Threading the Ribbon22
Fig. 3-5 Changing and Threading Ribbon22
Settings and Adjustments23
Timing23
Lubrication23
Proximity Sensor Adjustment23
Gathering Belts Tension Adjustment24
Upper Belt Adjustment24
Fig. 3-6 Upper Belt Adjustment24
Fig. 3-7 Upper Idler Pulley24
Lower Belt Adjustment25
Fig. 3-8 Lower Belt Adjustment25
Fig. 3-9 Lower Idler Pulley25
Gathering Brush Adjustment26
Gathering Brush Tension Adjustment26
Gathering Brush Mounting Angle Adjustment26
Fig. 3-10 Gathering Brush Adjustment26
Gathering Belts Speed Adjustment27
Ribbon Dispenser Adjustment28
Fig. 3-11 Ribbon Dispenser Adjustment28
Fig. 3-12 Dancer Arm Positioning28
Fig. 3-13 Setting Brake Tension29
Fig. 3-14 Ribbon Drop Sensor29
Spacing of Twister Hook Shaft to Tip of Holder/Shear30
Fig. 3-15 Twister Hook Shaft30
Holder/Shear Adjustment31
Fig. 3-16 Holder/Shear Adjustment31
Fig. 3-17 Bag Tail Tunnel Bracket31
Fig. 3-18 Tunnel Plate32
Fig. 3-19 Holder/Shear Cam32
Fig. 3-20 Shuttle Bar Bolts33
Adjusting the Tie Tightness34
Fig. 3-21 Tie Tightness34
Factory Setting35
Adjusting the Eccentric Ribbon Guide35
Adjusting the Belt Pulley35
Fig. 3-22 Eccentric Ribbon Guide35
Fig. 3-23 Belt Pulley Adjustment35
Adjusting the Bag Switch36
Fig. 3-24 Bag Switch Adjustment36
Fig. 3-25 Bag Switch Stop36
Electrical37
Circuit Board Descriptions37
CPU Board, Part Number C0141037
Amplifier Board Part Number 61146437
Relay Descriptions38
Panel Relays Main Enclosure38
Amplifier Board Relays38
DIP Switch Settings39
Amplifier Board Part Number 61146439
Fig. 3-26 AMP Board DIP Switches39
CPU Board Part Number C0141040
Fig. 3-27 CPU Board DIP Switches40
Counter Output41
PROM Replacement Procedure41
Speed Following Feature43
Communicating with the Controller44
General44
Communications Programs44
Burford TERMINAL Program45
Configuring the Microsoft Windows Terminal Program47
Cable between PC and Tyer Head48
Fig. 3-29 Serial Port and Cable48
Safety Considerations49
Tyer Commands50
When You Start the Tyer50
TIME and DATE Commands51
TROUBLE Command52
QUERY Command53
RESET Command55
DEBUG Command55
HOME Command56
DISPENSE Command56
Command58
Capturing Data into a Text File on the PC58
With the Burford TERMINAL Program58
With Windows TERMINAL Program59
After the Files Have Been Captured59
Pass Thru Shelf60
Troubleshooting62
Diagnostic Led's62
Seven Segment LED Error Codes65
Audible Alarm Codes67
Terminal Option67
Troubleshooting Flow Charts67
Test Procedures98
Test Procedure for Motor Encoders98
Fig. 4-1 Motor Encoder Test98
Test Procedure for Motor Continuity99
Fig. 4-2 Motor Connector Location99
Fig. 4-3 Motor Resistance99
Test Procedure for Servo Motor Fuses100
Fig. 4-4 Servo Motor Fuses Test100
Test Procedure for Checking the Proximity Switch Led's101
Fig. 4-5 Prox Switch LED Test101
Test Procedure for the BCD Switch102
Fig. 4-6 BCD Switch Test102
Test Procedure for the Bag Switch103
Fig. 4-7 Bag Switch Test103
Test Procedure for Enclosure/Head Compatibility104
Fig. 4-8 Interlock Switch Jumper104
Mechanical Troubleshooting105
Maintenance108
Preventive Maintenance108
Daily108
Weekly108
Monthly108
Semi-Annual108
Recommended Spare Parts List109
Assembly Drawings and Parts Lists110
Frame Components (210606-01 "C")110
Bearing and Shaft Assembly (210606-02 "B")113
Front Lower Plate Assembly (210606-03 "F")115
Front Upper Plate Assembly (210606-04 "C")118
Drive Components (210606-05 "C")122
Electrical Components (210606-06 "D")125
Infeed Belt Components (210628 "G")130
Needle Assembly (210613 "B")132
Ribbon Frame Assembly (210630-XXX "05")134
Dual Ribbon Pivot Assembly (210626-XXX "05")136
Single Ribbon Tension Assembly (210629-XXX "04")138
Brush Drive Assembly Components (210631-002 "C")141
Brush Drive Assembly (210458-002 "L")143
Stand Assembly (210633-XXX "02")146
Display Assembly (210186 "J")149
Wiring Diagram (ED0652 "D")151

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Burford 2300 Specifications

General

Brand	Burford
Model	2300
Category	Industrial Equipment
Language	English

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Burford 2300 User Manual

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