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BUSCH MINK MM 1102 BV - User Manual

BUSCH MINK MM 1102 BV
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Installation and
Operating Instructions
Vacuum Pumps
Mink MM 1104, 1144, 1102, 1142 BV
ATEX-Version, Gas Tight
Busch Produktions GmbH
Schauinslandstr. 1
79689 Maulburg
Germany
0870141675 / 190709 / Original instructions / Modifications reserved

Table of Contents

Questions and Answers

  • R
    Roy AlexanderAug 14, 2025
    What to do if my BUSCH MINK MM 1102 BV Water Pump does not start?
    • A
      Andrew GarciaAug 15, 2025
      If your BUSCH Water Pump isn't starting, it could be due to several reasons. First, check the power supply to ensure the motor is receiving the correct voltage. If the power supply is adequate, the motor itself might be defective and need replacement. Another potential issue is a defective coupling (CPL), which would also require replacement.
  • B
    Bradley LynchAug 18, 2025
    Why is my BUSCH Water Pump running too hot?
    • J
      Justin YoungAug 18, 2025
      If your BUSCH Water Pump is running too hot, several factors could be the cause. First, check for insufficient cooling by removing any dust and dirt from the machine. The ambient temperature may be too high, so ensure it's within the permitted range as specified in the Technical Data. Also, verify that the temperature of the process gases at the inlet is within the permitted limits, as detailed in the Technical Data. Finally, check the oil level and top it up if it is too low.
  • A
    Aaron HarperAug 21, 2025
    Why is my BUSCH Water Pump running very noisily?
    • M
      Michael ByrdAug 21, 2025
      If your BUSCH Water Pump is excessively noisy, there are a few potential causes. One possibility is a worn coupling (CPL), which would need to be replaced. Another cause could be that the oil level is too low, so you should top up the oil. It could also be due to defective bearings, in which case you should contact Busch to repair the machine.
  • J
    Jeffrey BarrAug 25, 2025
    What to do if my BUSCH MINK MM 1102 BV Water Pump does not reach the usual pressure on the suction connection?
    • H
      Hailey GarciaAug 26, 2025
      If your BUSCH Water Pump isn't reaching the usual pressure on the suction connection, it could be due to a few reasons. The inlet screen (IS) might be partially clogged, so you should clean it. If your pump has an optional inlet filter cartridge, it may be partially clogged and need replacement. It is also possible that internal parts are worn or damaged, in which case you should contact Busch to repair the machine.
  • J
    Jerry GallowayAug 31, 2025
    What to do if my BUSCH MINK MM 1102 BV starts, but labours or runs noisily or rattles?
    • C
      cmichaelAug 31, 2025
      If your BUSCH Water Pump starts but runs noisily, check for loose connections in the drive motor terminal box and ensure all motor coils are properly connected, especially on motors with six coils; tighten or replace any loose connections. Also, verify that the pump is running in the correct direction. Foreign objects or stuck bearings inside the pump could also be the cause.
  • V
    valerieyoderSep 4, 2025
    Why is my BUSCH MINK MM 1102 BV Water Pump blocked?
    • T
      tommeyerSep 4, 2025
      Your BUSCH Water Pump could be blocked due to solid foreign matter entering the pump. Make sure the suction line is equipped with a screen and consider adding a filter. Another cause could be corrosion from remaining condensate. Check the process.
  • D
    dorseylatoyaSep 7, 2025
    What to do if the temperature monitoring has tripped on my BUSCH MINK MM 1102 BV?
    • C
      Christopher BenderSep 7, 2025
      If the temperature monitoring has tripped on your BUSCH Water Pump, indicating that the permissible temperature at the outlet has been exceeded and the pump has shut down, the problem may be insufficient air ventilation. Ensure that dust or dirt isn't impeding the cooling of the pump; clean the fan cowlings, fan wheels, ventilation grilles, and cooling fins. Also, make sure that the ambient or inlet gas temperature is not too high, and that the mains frequency or voltage are within the tolerance range. Partial clogging of filters or screens, or in the suction, discharge, or pressure line, or lines with too small diameter may also be the cause; remove any blockages or use larger diameter lines.
  • D
    Denise TorresSep 12, 2025
    What to do if the drive motor is running, but the BUSCH MINK MM 1102 BV stands still?
    • J
      Jeffrey MontgomerySep 12, 2025
      If the drive motor is running, but the BUSCH Water Pump remains still, the coupling between the drive motor and the pump is likely defective and needs replacement.
  • R
    Robert RosalesNov 27, 2025
    Why does my BUSCH MINK MM 1102 BV Water Pump not reach the usual pressure?
    • S
      Scott ShieldsNov 27, 2025
      Your BUSCH Water Pump might not be reaching the usual pressure due to several reasons. It could be that the vacuum system or suction line isn't leak-tight; in this case, check the hose or pipe connections for leaks. If you have a vacuum relief valve/regulating system installed, it might be misadjusted or defective, requiring adjustment, repair, or replacement. A partially clogged screen in the suction connection or a filter on the suction connection could also be the cause; clean or replace them as needed. Additionally, check for partial clogging or lines with too small diameter in the suction, discharge, or pressure line, and remove any blockages or use larger diameter lines. The valve disk of the inlet non-return valve could be stuck, requiring disassembly and cleaning. If none of these ...

Summary

Product Description

Safety Concept

Version with temperature monitoring:

Safety concept based on preventing excessive temperatures via gas temperature sensor.

Version with pressure monitoring at the gas outlet (optional):

Ensures gas tightness by monitoring pressure at the gas outlet.

Safety

Installation and Commissioning

Installation prerequisites

Essential checks and conditions before installing the vacuum pump.

Mounting Position and Space

Requirements for the installation space and ambient conditions for the pump.

Suction Connection

CAUTION

Preventing foreign objects and liquids from entering the vacuum pump.

In case the inlet gas can contain dust or other foreign solid particles:

Requirements for installing a filter upstream the vacuum pump for dusty gases.

Gas Discharge

Electrical Connection; Controls

Version with ATEX-drive motor:

Installation instructions for ATEX-drive motors and compliance with directives.

Installation

Mounting

Ensuring installation prerequisites are met and setting down the vacuum pump.

Connecting Electrically

Electrical connection of the drive motor, including safety warnings.

Connecting Lines;Pipes

Connect the suction line

Instructions for connecting the suction line, including equipotential bonding.

Connect the discharge line

Instructions for connecting the discharge line, including for explosive atmospheres.

Checking the Function of the Measurement and Safety Instrumentation

Operating Notes

Use

Warnings about operating the vacuum pump under specific conditions.

Conveying Condensable Vapours

Maintenance

Do not open the vacuum pump in potentially explosive atmosphere.

Warning against opening the pump in potentially explosive atmosphere.

Maintenance Schedule

Monthly

Monthly maintenance tasks, including for dusty process gases.

Every 6 Months:

Check the function of the measurement and safety instrumentation...

Checking the function of measurement and safety instrumentation.

Every 5000 Operating Hours, At the Latest after 2 Years

Every 10000 Operating Hours, At the Latest after 2 Years

In order to check the pressure relief lines (r):

Procedure for checking the pressure relief lines.

Checking the Function of the Measurement and Safety Instrumentation

WARNING

Risk of electrical shock and damage to equipment during electrical installation work.

Every 20000 Operating Hours, At the Latest after 6 Years:

Have a major overhaul on the vacuum pump (Busch service)

Performing a major overhaul of the vacuum pump by Busch service.

Overhaul

Removal from Service

Dismantling and Disposal

DANGER

Health danger and environmental risk from contaminated gas during dismantling.

Troubleshooting

WARNING

Vacuum pump for use in potentially explosive atmospheres must be faultless.

Risk of electrical shock and damage to equipment during electrical installation work.

Risk of electrical shock and damage to equipment during electrical installation work.

CAUTION

Warning about high surface temperatures and risk of burns.

The vacuum pump does not reach the usual pressure

Troubleshooting when the vacuum pump does not reach the usual pressure.

Evacuation of the system takes too long

Troubleshooting slow system evacuation.

The vacuum pump does not start

The drive motor is not supplied with the correct voltage or is overloaded

Troubleshooting when the vacuum pump does not start due to power supply issues.

The drive motor starter overload protection is too small or trip level is too low

Troubleshooting starting issues due to incorrect overload protection.

The vacuum pump or the drive motor is blocked

Troubleshooting a blocked vacuum pump or drive motor.

The drive motor is defective

Troubleshooting a defective drive motor.

The vacuum pump is blocked

Solid foreign matter has entered the vacuum pump

Troubleshooting vacuum pump blockage due to foreign matter.

Corrosion in the vacuum pump from remaining condensate

Troubleshooting vacuum pump blockage due to corrosion.

The vacuum pump was run in the wrong direction

Troubleshooting vacuum pump issues caused by incorrect rotation direction.

The drive motor is running, but the vacuum pump stands still

The coupling between the drive motor and the vacuum pump is defective

Troubleshooting when the motor runs but the pump is stationary due to coupling defect.

The vacuum pump starts, but labours or runs noisily or rattles

The drive motor draws a too high current (compare with initial value after commissioning)

Troubleshooting noisy pump operation due to high motor current.

Foreign objects in the vacuum pump

Troubleshooting noisy pump operation due to foreign objects.

Stuck bearings

Troubleshooting noisy pump operation due to stuck bearings.

The vacuum pump runs very noisily

Defective bearings

Troubleshooting noisy pump operation due to defective bearings.

Worn coupling element

Troubleshooting noisy pump operation due to worn coupling element.

Low oil level in the synchronising gear

Troubleshooting noisy pump operation due to low synchronising gear oil.

Synchronising gear damaged due to operation with low oil level

Troubleshooting noisy pump operation due to damaged synchronising gear.

There is an indication on the control panel; in the control room that the temperature monitoring has tripped (permissible temperature at the outlet of the stage has been exceeded)

Insufficient air ventilation

Troubleshooting temperature tripping due to insufficient air ventilation.

Ambient temperature too high

Troubleshooting temperature tripping due to high ambient temperature.

Temperature of the inlet gas too high

Troubleshooting temperature tripping due to high inlet gas temperature.

The vacuum pump is shut down

Mains frequency or voltage outside tolerance range

Troubleshooting shutdown due to unstable mains frequency or voltage.

Partial clogging of filters or screens

Troubleshooting shutdown due to clogged filters or screens.

Partial clogging in the suction, discharge or pressure line

Troubleshooting shutdown due to clogged lines.

Long suction, discharge or pressure line with too small diameter

Troubleshooting shutdown due to undersized lines.

EU-Declaration of Conformity

Technichal Data

BUSCH MINK MM 1102 BV Specifications

General IconGeneral
BrandBUSCH
ModelMINK MM 1102 BV
CategoryWater Pump
LanguageEnglish

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