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BUSCH MINK MM 1102 BV User Manual

BUSCH MINK MM 1102 BV
56 pages
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Installation and
Operating Instructions
Vacuum Pumps
Mink MM 1104, 1144, 1102, 1142 BV
ATEX-Version, Gas Tight
Busch Produktions GmbH
Schauinslandstr. 1
79689 Maulburg
Germany
0870141675 / 190709 / Original instructions / Modifications reserved

Table of Contents

Questions and Answers:

BUSCH MINK MM 1102 BV Specifications

General IconGeneral
BrandBUSCH
ModelMINK MM 1102 BV
CategoryWater Pump
LanguageEnglish

Summary

Product Description

Safety Concept

Version with temperature monitoring:

Safety concept based on preventing excessive temperatures via gas temperature sensor.

Version with pressure monitoring at the gas outlet (optional):

Ensures gas tightness by monitoring pressure at the gas outlet.

Safety

Installation and Commissioning

Installation prerequisites

Essential checks and conditions before installing the vacuum pump.

Mounting Position and Space

Requirements for the installation space and ambient conditions for the pump.

Suction Connection

CAUTION

Preventing foreign objects and liquids from entering the vacuum pump.

In case the inlet gas can contain dust or other foreign solid particles:

Requirements for installing a filter upstream the vacuum pump for dusty gases.

Gas Discharge

Electrical Connection / Controls

Version with ATEX-drive motor:

Installation instructions for ATEX-drive motors and compliance with directives.

Installation

Mounting

Ensuring installation prerequisites are met and setting down the vacuum pump.

Connecting Electrically

Electrical connection of the drive motor, including safety warnings.

Connecting Lines/Pipes

Connect the suction line

Instructions for connecting the suction line, including equipotential bonding.

Connect the discharge line

Instructions for connecting the discharge line, including for explosive atmospheres.

Checking the Function of the Measurement and Safety Instrumentation

Operating Notes

Use

Warnings about operating the vacuum pump under specific conditions.

Conveying Condensable Vapours

Maintenance

Do not open the vacuum pump in potentially explosive atmosphere.

Warning against opening the pump in potentially explosive atmosphere.

Maintenance Schedule

Monthly

Monthly maintenance tasks, including for dusty process gases.

Every 6 Months:

Check the function of the measurement and safety instrumentation...

Checking the function of measurement and safety instrumentation.

Every 5000 Operating Hours, At the Latest after 2 Years

Every 10000 Operating Hours, At the Latest after 2 Years

In order to check the pressure relief lines (r):

Procedure for checking the pressure relief lines.

Checking the Function of the Measurement and Safety Instrumentation

WARNING

Risk of electrical shock and damage to equipment during electrical installation work.

Every 20000 Operating Hours, At the Latest after 6 Years:

Have a major overhaul on the vacuum pump (Busch service)

Performing a major overhaul of the vacuum pump by Busch service.

Overhaul

Removal from Service

Dismantling and Disposal

DANGER

Health danger and environmental risk from contaminated gas during dismantling.

Troubleshooting

WARNING

Vacuum pump for use in potentially explosive atmospheres must be faultless.

Risk of electrical shock and damage to equipment during electrical installation work.

Risk of electrical shock and damage to equipment during electrical installation work.

CAUTION

Warning about high surface temperatures and risk of burns.

The vacuum pump does not reach the usual pressure

Troubleshooting when the vacuum pump does not reach the usual pressure.

Evacuation of the system takes too long

Troubleshooting slow system evacuation.

The vacuum pump does not start

The drive motor is not supplied with the correct voltage or is overloaded

Troubleshooting when the vacuum pump does not start due to power supply issues.

The drive motor starter overload protection is too small or trip level is too low

Troubleshooting starting issues due to incorrect overload protection.

The vacuum pump or the drive motor is blocked

Troubleshooting a blocked vacuum pump or drive motor.

The drive motor is defective

Troubleshooting a defective drive motor.

The vacuum pump is blocked

Solid foreign matter has entered the vacuum pump

Troubleshooting vacuum pump blockage due to foreign matter.

Corrosion in the vacuum pump from remaining condensate

Troubleshooting vacuum pump blockage due to corrosion.

The vacuum pump was run in the wrong direction

Troubleshooting vacuum pump issues caused by incorrect rotation direction.

The drive motor is running, but the vacuum pump stands still

The coupling between the drive motor and the vacuum pump is defective

Troubleshooting when the motor runs but the pump is stationary due to coupling defect.

The vacuum pump starts, but labours or runs noisily or rattles

The drive motor draws a too high current (compare with initial value after commissioning)

Troubleshooting noisy pump operation due to high motor current.

Foreign objects in the vacuum pump

Troubleshooting noisy pump operation due to foreign objects.

Stuck bearings

Troubleshooting noisy pump operation due to stuck bearings.

The vacuum pump runs very noisily

Defective bearings

Troubleshooting noisy pump operation due to defective bearings.

Worn coupling element

Troubleshooting noisy pump operation due to worn coupling element.

Low oil level in the synchronising gear

Troubleshooting noisy pump operation due to low synchronising gear oil.

Synchronising gear damaged due to operation with low oil level

Troubleshooting noisy pump operation due to damaged synchronising gear.

There is an indication on the control panel / in the control room that the temperature monitoring has tripped (permissible temperature at the outlet of the stage has been exceeded)

Insufficient air ventilation

Troubleshooting temperature tripping due to insufficient air ventilation.

Ambient temperature too high

Troubleshooting temperature tripping due to high ambient temperature.

Temperature of the inlet gas too high

Troubleshooting temperature tripping due to high inlet gas temperature.

The vacuum pump is shut down

Mains frequency or voltage outside tolerance range

Troubleshooting shutdown due to unstable mains frequency or voltage.

Partial clogging of filters or screens

Troubleshooting shutdown due to clogged filters or screens.

Partial clogging in the suction, discharge or pressure line

Troubleshooting shutdown due to clogged lines.

Long suction, discharge or pressure line with too small diameter

Troubleshooting shutdown due to undersized lines.

EU-Declaration of Conformity

Technichal Data

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