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BUSCH MINK MM 1104 BV User Manual

BUSCH MINK MM 1104 BV
56 pages
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Installation and
Operating Instructions
Vacuum Pumps
Mink MM 1104, 1144, 1102, 1142 BV
ATEX-Version, Gas Tight
Busch Produktions GmbH
Schauinslandstr. 1
79689 Maulburg
Germany
0870141675 / 190709 / Original instructions / Modifications reserved

Table of Contents

Questions and Answers:

BUSCH MINK MM 1104 BV Specifications

General IconGeneral
BrandBUSCH
ModelMINK MM 1104 BV
CategoryWater Pump
LanguageEnglish

Summary

Busch Vacuum Pump Preface

Busch Vacuum Pump Product Description

Vacuum Pump Use

Specifies the intended application and operational limits of the vacuum pump.

Busch Vacuum Pump Safety

Intended Use

Defines the purpose and scope of handling the vacuum pump as per instructions.

Safety Notes

Highlights potential hazards and safety precautions using DANGER, WARNING, CAUTION tags.

Noise Emission

Warns about high-intensity noise and the need for hearing protection.

Busch Vacuum Pump Safety Concept

Temperature Monitoring Safety

Details the safety concept for preventing excessive temperatures via sensors.

Pressure Monitoring Safety (Optional)

Explains pressure monitoring for safety shutdown.

Busch Vacuum Pump Operational Options

Busch Vacuum Pump Relief Valve Operation

Busch Vacuum Pump Operating Principle

Vacuum Pump Cooling

Explains the cooling mechanisms of the vacuum pump.

Start Controls

Notes that the vacuum pump is supplied without start controls.

Busch Vacuum Pump Transport

Transport in Packaging

Instructions for transporting the vacuum pump when packed.

Transport without Packaging

Procedures for handling the vacuum pump when transported without its original packaging.

Busch Vacuum Pump Storage

Short-term Storage

Guidelines for storing the vacuum pump for short periods.

Vacuum Pump Conservation

Procedures for conserving the vacuum pump for longer storage periods.

Busch Vacuum Pump Installation and Commissioning

Installation Prerequisites

Essential conditions and checks before installing the vacuum pump.

Mounting Position and Space

Specifies requirements for the installation location and surrounding space.

Suction Connection

Details on connecting the suction line, including filter requirements.

Gas Discharge

Instructions for connecting the gas discharge line, especially for explosive atmospheres.

Electrical Connection and Controls

Guidelines for connecting the vacuum pump electrically, including ATEX motor considerations.

Mounting

Steps and checks for mounting the vacuum pump securely at its location.

Checking Synchronising Gear Oil

Procedure for checking the oil level in the synchronising gear.

Connecting Electrically

Detailed instructions and warnings for electrical connections.

Connecting Lines and Pipes

Guidance on connecting suction and discharge lines with equipotential bonding.

Checking Measurement and Safety Instrumentation

Procedure for verifying the correct operation of measurement and safety instruments.

Recording Operational Parameters

Busch Vacuum Pump Operating Notes

Vacuum Pump Use

General usage instructions and warnings for operating the vacuum pump.

Conveying Condensable Vapours

Busch Vacuum Pump Maintenance

Maintenance Schedule

Defines maintenance intervals and tasks.

Monthly Maintenance

Maintenance tasks to be performed monthly, including filter checks.

Quarterly Maintenance

Maintenance tasks to be performed every three months, including oil checks.

Semi-Annual Maintenance

Maintenance tasks to be performed every six months, including cleaning and checks.

Annual Maintenance

Maintenance tasks to be performed annually, including inlet filter replacement.

Busch Vacuum Pump Overhaul

Busch Vacuum Pump Removal from Service

Temporary Removal from Service

Procedure for temporarily taking the vacuum pump out of service.

Busch Vacuum Pump Recommissioning

Busch Vacuum Pump Dismantling and Disposal

Busch Vacuum Pump Troubleshooting

Busch Vacuum Pump Spare Parts

Measurement and Safety Instrumentation Documentation

Documentation Overview

Introduction to the documentation for measurement and safety instruments.

Resistance Thermometer Without Transmitter

Details on resistance thermometers delivered without transmitters.

Resistance Thermometer With Transmitter

Information on thermometer systems including transmitters.

Optional Pressure Switch/Indicator

Technical data and installation notes for the optional pressure switch/indicator.

EU Declaration of Conformity

Busch Vacuum Pump Technical Data

Standard Motor Technical Data

Technical data for vacuum pumps with standard motors, excluding Ex-zone environments.

Ex-Motor Technical Data

Technical data for vacuum pumps equipped with Ex-motors.

Busch Worldwide Contact Information

WIKA Instrument General Information

WIKA Instrument Safety

WIKA Instrument Intended Use

Defines the specific use of WIKA resistance thermometers and thermocouples in hazardous areas.

WIKA Personnel Qualification

Specifies the required skills and qualifications for personnel handling the instrument.

WIKA ATEX/IECEx Safety Instructions

Crucial safety instructions for ATEX and IECEx certified instruments to maintain explosion protection.

WIKA Special Hazards

Details specific hazards related to ATEX usage, hazardous media, and ESD protection.

WIKA Labelling and Safety Marks

Explains the meaning of various labels and safety marks on the instrument.

WIKA Instrument Specifications

WIKA Resistance Thermometer Specs

Technical specifications for WIKA resistance thermometers, including sensor types and accuracy classes.

WIKA Thermocouple Specifications

Lists different thermocouple sensor types and their recommended maximum operating temperatures.

WIKA Thermocouple Sensor Types

Details various thermocouple sensor types and their temperature limits.

WIKA Instrument Design and Function

WIKA Thermometer Description

Describes the construction of WIKA thermometers, including sheathed cables and measuring points.

WIKA Scope of Delivery

Lists the items included in the scope of delivery for the thermometer.

WIKA Transport, Packaging, and Storage

WIKA Transport Instructions

Instructions for checking the instrument for transport damage.

WIKA Packaging Guidelines

Guidance on keeping the original packaging for protection during transport or repair.

WIKA Storage Conditions

Permissible storage conditions, including temperature, humidity, and environmental factors.

WIKA Commissioning and Operation

WIKA Electrical Connection

Important warnings and considerations for making the electrical connection.

Resistance Thermometer Electrical Connection

Wiring diagrams for connecting resistance thermometers.

Thermocouple Electrical Connection

Wiring diagrams for connecting thermocouples.

Multipoint Thermocouples

Information on multipoint thermocouples and their housing configurations.

WIKA Cable Glands

Requirements for cable glands to ensure proper ingress protection.

Parallel Thread Connections

Instructions for connecting parallel threads, including seal usage and tightening.

Tapered Thread (NPT) Connections

Guidance on connecting tapered (NPT) threads, including sealing and lubrication.

WIKA Hazardous Area Mounting and Operation

Explosion Protection Information

General rules and responsibilities regarding ATEX directive compliance and equipment modification.

Special Conditions for Safe Use (X)

Specific conditions for safe use related to intrinsically safe circuits and electrostatic discharge.

WIKA Ex Marking

Explains the Ex marking for gas and dust atmospheres, including temperature classes.

Temperature Class and Ambient Temperatures

Details on temperature classes and ambient temperature limits based on instrument configuration.

Process Temperature Carry-over

Addresses heat backflow from the process affecting transmitter temperature.

Temperature Zone Overview

Illustrates different temperature zones and transmitter configurations.

Separating Hot Surfaces

Guidance on determining neck length (N) and dimension (X) to manage heat transfer.

Hazardous Area Mounting Examples

Illustrates various mounting methods in hazardous areas according to ATEX directives.

Hazardous Area Installation Methods (Gas)

Shows installation methods for instruments in gas hazardous areas.

Hazardous Area Installation (Zone Partition)

Discusses partition wall requirements and instrument installation across zones.

WIKA Electrical Connection Values

Electrical Data Without Transmitter/Display

Maximum connection values for instruments without built-in transmitters or displays.

Electrical Data With Transmitter/Display

Electrical data for instruments with built-in transmitters or digital displays.

FISCO Model Transmitter Electrical Data

Electrical data for FISCO model compliant instruments with integrated components.

Multipoint Thermocouple Data

Electrical data for multipoint thermocouples assembled from individual sheathed cables.

Self-Heating Calculation Examples

RTD Measuring Point Calculation

Example calculation for self-heating at an RTD measuring point within a thermowell.

Sheathed Cable RTD Sensor Calculation

Example calculation for self-heating of an RTD sensor with a sheathed cable.

Resistance Thermometer Calculation

Calculation example for self-heating of a resistance thermometer with a thermowell.

WIKA Maintenance and Cleaning

WIKA Instrument Maintenance

States that WIKA thermometers are maintenance-free, with repairs by the manufacturer only.

WIKA Instrument Cleaning

Safety precautions and methods for cleaning the instrument.

WIKA Instrument Faults

WIKA Dismounting, Return, and Disposal

WIKA Instrument Dismounting

Safety warnings and procedures for safely dismounting the instrument.

WIKA Instrument Returns

Instructions and requirements for returning instruments to WIKA for service.

WIKA Instrument Disposal

Guidance on environmentally compatible disposal of instrument components and packaging.

WIKA EC Declaration of Conformity

ATEX Certificate Schedule - TÜV 10 ATEX 555793 X

ATEX Certificate Technical Data

Technical specifications related to the ATEX certificate for the thermometer.

ATEX Electrical Data (No Transmitter)

Electrical parameters for instruments without integrated transmitters or digital displays.

ATEX Intrinsic Safety Circuit (IIC)

Specifics for intrinsic safety circuits using Ex ia or ib for IIC gas groups.

ATEX Intrinsic Safety Circuit (IIIC)

Specifics for intrinsic safety circuits using Ex ia or ib for IIIC dust groups.

ATEX Certificate Schedule - TÜV 10 ATEX 555793 X

ATEX Electrical Data (With Transmitter)

Electrical parameters for instruments equipped with transmitters or digital displays.

ATEX FISCO Model Electrical Data

Electrical data for FISCO model compliant instruments with integrated components.

ATEX Multipoint Thermocouples

Information on multipoint thermocouples and their electrical data.

ATEX Coaxial Multipoint Thermocouples

Details on coaxial multi-point thermocouples and their circuit considerations.

ATEX Methane Atmosphere Application

Notes on using instruments in methane atmospheres, including optional marking.

ATEX Certificate Schedule - TÜV 10 ATEX 555793 X

Special Conditions for Safe Use

Specific conditions required for the safe use of the instrument, including installation and environmental limits.

iTEMP PCP TMT181 Compact Instructions

iTEMP Installation Guide

Instructions for the physical installation of the iTEMP® PCP TMT181 transmitter.

iTEMP Wiring Overview

Wiring diagrams for connecting the iTEMP® PCP TMT181 transmitter to sensors and power.

iTEMP PCP TMT181 Compact Instructions

iTEMP Dimensions

Physical dimensions of the iTEMP® PCP TMT181 transmitter.

iTEMP Potential Levelling

Guidelines for potential equalization of shielding for signal integrity.

TMT181 Transmitter Operation

TMT181 Transmitter Operation

Instructions for operating the head transmitter using PC software.

TMT181 Accessories

List of available accessories for the TMT181 transmitter, including software and mounting kits.

TMT181 Supplementary Documentation

Information on obtaining supplementary technical documentation for the transmitter.

iTEMP Temperature Head Transmitter Safety Instructions

iTEMP Transmitter Safety

Safety instructions specific to the iTEMP® temperature head transmitters.

ATEX Safety for Electrical Apparatus

Comprehensive safety guidance for electrical apparatus in potentially explosive atmospheres per ATEX Directive.

iTEMP Intrinsically Safe Safety Instructions

Intrinsical Safety Ex ia Instructions

Detailed safety instructions for intrinsic safety (Ex ia) installations.

Zone 1 and 2 Safety Instructions

Specific safety instructions for operating in Zone 1 and Zone 2 hazardous areas.

Zone 0 Safety Instructions

Specific safety instructions for operating in Zone 0 hazardous areas.

iTEMP Transmitter Connection and Temperature Data

Maximum Connection Values

Maximum permissible electrical connection values for the transmitter.

Transmitter Temperature Range

Specifies temperature ranges for different zones and transmitter types.

ZELM Ex EC Type Examination Certificate

EC Type Examination Certificate (1)

Details of the EC Type Examination Certificate for explosion protection.

Equipment Marking Requirements (12)

Specifies the required ATEX marking on the equipment.

EC Certificate Schedule (13)

Schedule associated with the EC Type Examination Certificate.

EC Type Examination Certificate Number

The specific EC Type Examination Certificate number and details.

Equipment Description (15)

Description of the headtransmitter equipment covered by the certificate.

ZELM Ex EC Type Examination Certificate Supplement

First Supplement (1)

Details of the first supplement to the EC Type Examination Certificate.

First Supplement Description

Explanation of the changes and updates in the supplement.

ZELM Ex EC Type Examination Certificate Supplement

Second Supplement (2)

Details of the second supplement to the EC Type Examination Certificate.

Second Supplement Description

Explanation of the changes and updates in the second supplement.

ZELM Ex EC Type Examination Certificate Supplement

Fourth Supplement (4)

Details of the fourth supplement to the EC Type Examination Certificate.

Fourth Supplement Description

Explanation of the modifications in the fourth supplement regarding electrical data.

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