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BUSCH R5 RD 0200 A User Manual

BUSCH R5 RD 0200 A
40 pages
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R5
Oil-Lubricated Rotary Vane Vacuum Pumps
RD 0200 A, RD 0240 A, RD 0300 A, RD 0360 A
Instruction Manual
0870572700 | A0006_en-US | Original instructions 5/31/2022

Questions and Answers:

BUSCH R5 RD 0200 A Specifications

General IconGeneral
Nominal pumping speed200 m³/h
TypeRotary vane vacuum pump
Frequency50/60 Hz
Ultimate vacuum0.1 mbar
Voltage230 V

Summary

Safety Information and Warnings

General Safety Notes

Explains hazard symbols and their meanings for safe operation.

Product Overview

Component Identification and Diagram

Identifies key components of the vacuum pump with labels.

Operating Principle of Rotary Vane Pumps

Explains the rotary vane principle and oil functions.

Intended Use and Limitations

Defines the machine's intended application and operational limitations.

Start Controls and Operation

Describes how the machine is started and controlled.

Standard Accessories: Gas Ballast Valve

Details the standard gas ballast valve and its function.

Optional Accessories Overview

Lists and describes optional components like inlet filters and heat exchangers.

Transporting the Vacuum Pump

Lifting and Handling Safety Warnings

Provides safety warnings for lifting and moving the machine.

Transporting Oil-Filled Machines Safely

Instructs on how to transport machines with oil to prevent damage.

Storage Guidelines

General Storage Procedures

Outlines procedures for sealing and protecting the machine during storage.

Long-Term Storage Instructions

Specifies requirements for storing the machine for extended periods.

Installation Procedures

Installation Site and Environmental Conditions

Details environmental and spatial requirements for installation.

Connecting Suction and Discharge Lines

General guidelines for connecting suction and discharge lines.

Suction Connection Safety and Requirements

Provides safety warnings and requirements for the suction connection.

Discharge Connection Safety and Requirements

Details safety precautions and requirements for the discharge connection.

Optional Cooling Water Connection

Explains the setup for water-oil heat exchangers and connections.

Cooling Water Quality and Pressure Specs

Specifies water quality and pressure requirements for the heat exchanger.

Filling the Vacuum Pump with Oil

Provides instructions and warnings for filling the machine with oil.

Fitting and Securing the Coupling

Details the process and safety notes for fitting the coupling.

Coupling Size and Mounting Details

Provides technical details and mounting instructions for the coupling.

Electrical Connection Guide

General Electrical Safety Precautions

Highlights dangers of live wires and requirements for installation.

Electrical Connection with Control Box

Details electrical connection for machines with a control box.

Electrical Connection without Control Box/VSD

Instructions for connecting machines without control boxes or VSDs.

Electrical Connection with Variable Speed Drive

Details electrical connection for machines with a variable speed drive.

Three-Phase Motor Wiring Diagrams

Provides wiring diagrams for three-phase motors with different configurations.

Electrical Connection of Monitoring Devices

General note on connecting monitoring devices to the control system.

Level Switch Wiring Diagram

Shows wiring for an optional level switch.

Temperature Switch Wiring Diagram

Shows wiring for an optional temperature switch.

Pressure Switch Wiring Diagram

Shows wiring for an optional pressure switch for heat exchangers.

Commissioning the Vacuum Pump

Commissioning Safety and Operational Warnings

Highlights critical warnings before and during commissioning.

Conveying Condensable Vapors Procedure

Outlines procedures for conveying condensable vapors.

Maintenance Procedures

General Maintenance Safety Precautions

Covers safety precautions for maintenance work.

Maintenance Best Practices and Shutdown

Warns against improper cleaners and outlines shutdown procedures.

Regular Maintenance Schedule

Provides intervals for routine maintenance tasks based on application.

Oil Level Inspection and Checks

Explains how to check and maintain the correct oil level.

Oil and Oil Filter Replacement

Details the procedure for changing oil and oil filters.

Detailed Oil Change Steps

Illustrates the steps for changing the oil and oil filter.

Exhaust Filter Replacement

Details the procedure for replacing the exhaust filter.

Exhaust Filter Replacement Steps and Torque

Provides specific steps and torque values for exhaust filter replacement.

Air Heat Exchanger Cleaning Guide

Explains how to clean the air heat exchanger.

Overhaul Procedures

Overhaul Safety and Handling Precautions

Addresses hazards and requirements for machine overhaul.

Decommissioning the Vacuum Pump

Decommissioning Safety and Electrical Precautions

Highlights safety precautions for decommissioning the machine.

Dismantling and Machine Disposal

Provides instructions for dismantling and disposing of the machine.

Spare Parts Information

Recommended Spare Parts Usage

Recommends using genuine Busch spare parts for optimal performance.

Troubleshooting Guide

Troubleshooting Safety Warnings

Provides safety warnings relevant to troubleshooting procedures.

Troubleshooting: Machine Does Not Start

Lists possible causes and remedies for the machine failing to start.

Troubleshooting: Machine Runs Noisily

Addresses causes and solutions for noisy machine operation.

Troubleshooting: Fumes or Oil Droplets

Explains causes and remedies for oil discharge issues.

Troubleshooting: Oil Issues (Black/Emulsified)

Covers troubleshooting for black or emulsified oil problems.

Technical Data Overview

Technical Specs: RD 0200 A & RD 0240 A

Lists performance and operational data for RD 0200 A and RD 0240 A models.

Technical Specs: RD 0300 A & RD 0360 A

Lists performance and operational data for RD 0300 A and RD 0360 A models.

Oil Specifications and Recommendations

Oil Types, Part Numbers, and Signals

Details approved oil types, part numbers, and temperature signals.

EU Declaration of Conformity Statement

EU Conformity Compliance Details

Declares compliance with EU directives and standards for the machine.

UK Declaration of Conformity Statement

UKCA Conformity Compliance Details

Declares compliance with UK legislations and standards for the machine.

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