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Cabela's 46578 User Manual

Cabela's 46578
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12039 Smith Ave.
Santa Fe Springs CA 90670
USA / 1-877-338-0999
www.championpowerequipment.com
4000 Starting Watts/3500 Running Watts
PORTABLE GENERATOR
SAVE THESE INSTRUCTIONS
Important Safety Instructions
are included in this manual.
MADE IN CHINA
REV 46578-20140521
Wireless Remote, Electric Start
46578
MODEL NUMBER
warranty_badges.pdf 1 8/18/11 10:45 AM
POWERED BY
OWNER’S MANUAL & OPERATING INSTRUCTIONS

Table of Contents

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Cabela's 46578 Specifications

General IconGeneral
BrandCabela's
Model46578
CategoryPortable Generator
LanguageEnglish

Summary

Introduction

Introduction

Congratulates the owner on their generator purchase and outlines its benefits.

Portable Power Generator

Describes the unit as a gasoline engine driven AC generator for electrical power.

Accessories

Mentions Champion Power Equipment manufactures accessories and where to find them.

This Booklet

States efforts made for accuracy and reserves the right to change content without notice.

Manual Conventions

DANGER Symbol

Indicates an imminently hazardous situation resulting in death or serious injury if not avoided.

WARNING Symbol

Indicates a potentially hazardous situation resulting in death or serious injury if not avoided.

CAUTION Symbol

Indicates a potentially hazardous situation resulting in minor or moderate injury if not avoided.

Caution (No Symbol)

Indicates a potentially hazardous situation resulting in property damage if not avoided.

Note Symbol

Provides additional information or assistance contacts.

Safety Rules - General

General Warnings and Exhaust Safety

Read manual, exhaust toxicity, CO danger, outdoor operation.

Electrical Safety

Voltage, wet weather, qualified persons, GFCI, transfer equipment.

Mechanical and Burn Hazards

Rotating parts, heat from engine/exhaust, clearance.

Battery and Life Support Warnings

Button battery hazard, no medical device use.

Safety Rules - Operational

Fuel and Fire Hazards

Flammable fuel, explosion risk, startup hazards, storage.

Starter Cord and Overload Warnings

Starter cord retraction, avoiding overload, tampering.

Generator Usage Precautions

Proper placement, cleaning, cooling, and avoiding obstructions.

Generator Controls and Features

Generator Component Identification

Identifies key components like fuel tank, choke, valve, filter, starter, and battery.

Power Panel Controls

Power Panel Components

Describes the Intelligauge, Ignition Switch, Circuit Breakers, Battery Switch, and Ground Terminal.

Power Panel Receptacles

Lists and describes the available AC receptacles (30A Twist-Lock, 30A, 20A Duplex).

Wireless Remote Operation

System Components and Enabling Functions

Lists system components and conditions required to enable remote control functions.

Starting and Stopping with Remote

Explains how to start and stop the generator using the wireless remote control.

Remote Control Power Consumption

Details power consumption of the remote control module and how to minimize battery drain.

Power Panel Load Management

Remote Start/Stop Voltage Delay

Explains voltage delay during remote start/stop and its purpose.

Manual Start/Stop Load Handling

Advises turning off loads during manual start/stop to prevent damage.

Parts Included

Wheel Kit Components

Lists parts included in the wheel kit for assembly.

Other Included Parts

Lists miscellaneous items like oil funnel, oil, spark plug socket, and wireless remote.

Generator Assembly

Unpacking the Generator

Instructions for safely removing the generator from its shipping carton.

Installing the Wheel Kit

Steps and tools required to attach the wheels to the generator frame.

Attaching Support Leg and Handles

Guides for installing the support leg and handles onto the generator.

Connecting the Battery

Steps for connecting the positive and negative battery leads to the terminals.

Adding Engine Oil

Oil Specification and Filling

Recommends 10W-30 oil and provides instructions for adding it, including capacity and checking level.

Break-in Period and Oil Changes

Explains the 5-hour break-in period and suggests changing oil after this period.

Oil Type and Weather Considerations

Discusses oil types for different weather and the use of synthetic oil.

Adding Fuel

Fuel Type and Quantity

Specifies unleaded gasoline, octane rating, ethanol content, and filling instructions.

Fuel Handling Precautions

Details safe practices for fueling, including avoiding indoors and smoking.

Ethanol Blend Fuel Notes

Discusses potential issues with ethanol blends and warranty coverage.

Grounding Requirements

Importance of Grounding

Explains why grounding is necessary to prevent electric shock.

Grounding Procedure

Describes connecting the generator to a ground terminal and rod, recommending electrician consultation.

Generator Operation Guidelines

Generator Placement and Clearance

Details safe operating locations, clearances from combustible materials, and ventilation requirements.

Grounding the Generator System

Explains the generator's ground connection and the isolation of the stator winding.

Surge Protection for Electronics

Advises using surge suppressors to protect sensitive electronic equipment from voltage fluctuations.

Starting Methods

Wireless Remote and Electric Start

Steps for starting the generator using the wireless remote or electric start.

Recoil Start Procedure

Instructions for manually starting the generator using the recoil starter cord.

Connecting Electrical Loads

Load Connection Procedure

Steps for connecting electrical loads after engine stabilization, including load limits.

Connecting to Utility Power

Warns against connecting to home outlets and advises consulting utilities/electricians for grid connections.

Stopping the Engine

Electric or Recoil Start Shutdown

Steps to turn off the generator after unplugging loads and running at no-load.

Wireless Remote Shutdown

Procedures for stopping the generator using the wireless remote and for extended storage.

Generator Capacity and Power Management

Calculating Load Capacity

Steps to determine running and starting watts needed for connected devices.

Power Management Strategy

Recommends a method for adding electrical loads gradually to protect the generator and devices.

Operation at High Altitude

Altitude Effects on Performance

Explains how altitude reduces engine power and output, and potential issues.

High Altitude Carburetor Jet

Information on obtaining and using a high altitude carburetor main jet for improved performance.

Engine Maintenance

Oil Level Check and Change

Instructions for checking and changing the engine oil, including capacity and disposal.

Spark Plug Service

Steps for removing, inspecting, gapping, and installing the spark plug.

Air Filter Cleaning

Procedure for cleaning the air filter foam element using detergent, water, and oil.

Routine Maintenance Tasks

Spark Arrester Cleaning

Steps to clean carbon deposits from the spark arrester screen.

Generator Cleaning Procedures

Guidelines for cleaning the generator's exterior and components, avoiding water spray.

Maintenance Schedule Overview

Presents a schedule for periodic maintenance tasks based on operating hours or time intervals.

Adjustments and Service Contact

Notes that air-fuel mixture is not adjustable and directs users to contact service for adjustments.

Generator Storage Procedures

Short and Long Term Storage

Guidelines for starting the generator periodically and preparing for longer storage.

Generator Battery Maintenance

Discusses the automatic charging circuit, battery maintenance, and charging methods.

Disconnecting the Battery

Steps for safely disconnecting and storing the generator battery.

Generator Specifications

Engine and Generator Ratings

Lists engine displacement, type, start type, running/starting watts, AC load, phase, and frequency.

Physical and Fuel Specifications

Details fuel capacity, weight, dimensions, and recommended fuel type.

Oil Specifications and Recommendations

Specifies recommended oil type (10W-30) and capacity, with notes on weather.

Technical Specifications

Spark Plug Details

OEM and replacement spark plug part numbers and gap specifications.

Valve Clearance Settings

Provides intake and exhaust valve clearance specifications and where to find adjustment procedures.

FCC Compliance Statement

Details FCC rules for the remote control device and measures to correct interference.

Troubleshooting Guide

Generator Not Starting or Running Rough

Lists common issues like no fuel, faulty plug, low oil, or incorrect choke position.

No AC Output or Overheating Issues

Addresses problems like loose connections, open breakers, or insufficient ventilation causing no power.

Generator Galloping or Breaker Tripping

Explains causes for generator gallops and repeated circuit breaker tripping, like overload or faulty cords.

Technical Support and Service

Technical Service Contact Information

Provides contact details for technical service, including hours and email.

Warranty Information

Warranty Qualifications and Registration

Outlines requirements for warranty registration and proof of purchase.

Repair and Replacement Warranty Terms

Details the duration and scope of the repair/replacement warranty.

Warranty Service Procedures

Instructs users to contact CPE for troubleshooting and authorized repair facilities.

Warranty Exclusions

Lists conditions and parts not covered by the warranty, such as normal wear and misuse.

Implied Warranty and Consequential Damage Limits

Explains limitations on implied warranties and consequential damages.

Warranty Details and Exclusions

Excluded Maintenance and Cosmetic Issues

Specifies that normal maintenance, cosmetic defects, and wear items are not covered.

Other Warranty Exclusions

Lists items like non-original parts, acts of God, and use for prime power.

Contact and Service Information

Provides addresses and phone numbers for customer and technical service.

Emission Control System Warranty

Warranty Rights and Obligations

Explains the owner's and manufacturer's rights and responsibilities regarding emission systems.

Emission Control System Coverage

Details the warranty period and what is covered for emission-related parts.

Owner Warranty Responsibilities

Outlines the owner's duty for maintenance, record-keeping, and presenting the unit for service.

Emission-Related Parts and Service

Covered Emission-Related Parts

Lists specific systems and parts covered under the emission control system warranty.

Obtaining Warranty Service

Instructs how to obtain warranty service by taking the product to an authorized dealer.

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