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Cambridge Air Solutions M Series User Manual

Cambridge Air Solutions M Series
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M-SERIES
DRAW THRU
DIRECT GAS-FIRED
MAKE-UP AIR HEATERS
TECHNICAL MANUAL
M-TM2-0120
WARNING:
Improper installation, adjustment, alteration, service or maintenance can cause property
damage, injury or death. Read the installation, operating, and maintenance instructions
thoroughly before installing or servicing this equipment.
FOR YOUR SAFETY
The use and storage of gasoline or other flammable vapors and liquids in open containers in
the vicinity of this appliance is hazardous.
FOR YOUR SAFETY
If you smell gas:
1. Open windows.
2. Don’t touch electrical switches.
3. Extinguish any open flame.
4. Immediately call your gas supplier.
Made in the USA
®
90.1
ASHRAE
ASHRAE
COMPLIANT
COMPLIANT
®

Table of Contents

Questions and Answers:

Cambridge Air Solutions M Series Specifications

General IconGeneral
BrandCambridge Air Solutions
ModelM Series
CategoryHeater
LanguageEnglish

Summary

Limited Warranty

Contact Customer Service

Information on contacting customer service for warranty questions.

Hazard Summary

Hazard Identification

Explains the meaning of WARNING, CAUTION, and NOTE indicators used in the manual.

Installation in Aircraft Hangars

Refers to specific ANSI/NFPA standards for aircraft hangar installations.

Installation in Parking Garages

Refers to specific ANSI/NFPA standards for parking garage installations.

Typical System Overview

Control Systems: Maxitrol Series 14

Describes the Maxitrol Series 14 discharge temperature control system.

Maxitrol Series 14 with Space Thermostat

Explains the Series 14 modulation control with space thermostat.

Maxitrol Series 44

Details the Maxitrol Series 44 modulation controls for space temperature.

Maxitrol Series 44 / Tamper Proof

Describes the Series 44 tamper-proof controls and sensor placement.

Accessory Identification

Component Identification

Lists and defines various components used in system configurations.

Heater / Accessory Weights

Horizontal Mount (Weights Shown In Pounds)

Table detailing weights of horizontal mount components.

Vertical Mount (Weights Shown In Pounds)

Table detailing weights of vertical mount components.

Heater Operation

Heater Configuration

Illustrates the internal components and configuration of the heater.

Installation Instructions

Uncrating Instructions

Step-by-step guide for unpacking and verifying the heater unit.

Mounting Location

Guidelines for selecting an appropriate installation location.

Horizontal Roof Mount - Mounting Curb

Details for installing the mounting curb for roof-top configurations.

Horizontal Mount - Roof Top Configuration

Instructions for installing the heater on a roof top.

Horizontal Mount - Outdoor Stand Mount Configuration

Steps for installing the heater on an outdoor stand.

Horizontal Mount - Thru Wall Configuration

Instructions for installing the heater through a wall.

Vertical Mount - Outdoor Configuration

Steps for installing the heater in an outdoor vertical configuration.

Vertical Mount - Indoor Configuration

Instructions for installing the heater in an indoor vertical configuration.

Gas Piping

Detailed instructions for connecting the gas supply to the heater.

Electrical

Guidelines for electrical connections, grounding, and wiring.

Start-Up Instructions

For Non-Variable Frequency Drive (VFD) Heaters

Procedures for starting up heaters that do not use Variable Frequency Drives.

Visual Inspection of Equipment

Initial checks for physical damage and proper installation of components.

Electrical Supply Voltage Verification

Steps to verify the electrical supply voltage matches the nameplate.

Gas Supply Pressure Verification

Procedure to verify the gas supply pressure meets specifications.

Blower Rotation Check

How to check the blower's rotation direction.

Burner Profile Damper Pressure Drop Check

Verifying pressure drop across the burner profile plate.

Motor Amp Draw Check

Measuring motor current to ensure it's within acceptable limits.

Calculating and Adjusting Burner Manifold Pressure

Procedure for calculating and setting burner manifold pressure.

Gas Valve Leak Check

Steps to check for gas leaks in the gas valve seat.

Minimum Fire Setting

Procedure for setting the minimum fire for the burner.

Low Fire Start Adjustment

Adjusting the initial firing rate for proper burner ignition.

Final Heater Preparation

Final checks and settings before operating the heater.

Preliminary Remote Control Station Operational Check

Verifying the basic operation of the remote control station.

Variable Frequency Drive (VFD) Start Up Procedure

Visual Inspection of Equipment

Initial checks for physical damage and proper installation of components for VFD units.

Electrical Supply Voltage Verification

Verifying the electrical supply voltage for VFD units.

Gas Supply Pressure Verification

Verifying gas supply pressure for VFD units.

Blower Rotation Check

Checking the blower's rotation direction for VFD units.

Burner Profile Damper Pressure Drop Check

Verifying pressure drop for VFD units.

Motor Amp Draw Check – High Speed

Measuring motor current at high speed for VFD units.

Calculating and Adjusting Burner Manifold Pressure for High Speed

Setting manifold pressure for high speed on VFD units.

Burner Profile Damper Pressure Check – Low Speed

Verifying pressure drop at low speed for VFD units.

Calculating and Adjusting Burner Manifold Pressure for Low Speed

Setting manifold pressure for low speed on VFD units.

Minimum Fire Adjustment (Low Fire Bypass Setting on Modulating Valve)

Adjusting the low fire bypass setting on the modulating valve.

Shut-Down Instructions

Shut-Down Instructions

Steps for safely shutting down the heater unit.

Operating Instructions

Operating Sequence

Describes the sequence of operations for the unit in different modes.

Electronic Thermostat

Details the features and operation of the electronic thermostat.

Setting Temperatures

How to set the ON and OFF temperatures for the thermostat.

Temperature Calibration

Calibrating the thermostat for accurate temperature readings.

TSS Controller

Features and operation of the TSS programmable controller.

Setting Current Day of Week, Time, Month/Day, and Year

Setting the controller's clock and date for proper scheduling.

Setting Automatic Adjustment for Daylight Saving Time

Configuring the controller for daylight saving time adjustments.

Setting Temperatures

Setting ON/OFF temperatures for the TSS controller in heating mode.

Setting Schedules

Programming daily schedules for heating and ventilation modes.

Setback Mode (OFF Time Schedule)

Setting the setback temperature for the OFF time schedule.

Setback Override

Using the override timer to temporarily adjust setback temperatures.

Heating Schedule

Table for scheduling heating cycles.

Summer Ventilation Schedule

Table for scheduling ventilation cycles.

Holiday Setback Schedule

Setting temporary holiday periods to override normal schedules.

BACnet Controller

Overview of the BACnet controller for BAS integration.

Operating Sequences

Unit Heater / Occupied Mode

Operational sequence for unit heaters in occupied mode.

Makeup Air / Occupied Mode

Operational sequence for makeup air units in occupied mode.

Makeup Air w/PID / Occupied Mode

Operational sequence for makeup air units with PID control.

Makeup Air w/PID Plus On-Off / Occupied Mode

Operational sequence for makeup air units with PID and ON-OFF control.

Summer Ventilation Mode

Operational sequence for summer ventilation mode.

Unoccupied Mode

Operational sequence for unoccupied mode.

Default Settings

Default operational settings for the controller.

Maintenance Instructions

Blower Bearing Lubrication

Instructions for lubricating blower bearings.

Motor Bearing Lubrication

Details on lubricating motor bearings.

Belt Tensioning

Procedure for checking and adjusting belt tension.

Burner Cleaning

Steps for cleaning the burner assembly.

Gas Valve Cleaning

Procedures for cleaning the gas valve.

ASCO Gas Valves: Series 8214

Detailed instructions for disassembling and cleaning ASCO gas valves.

Ordering Information for ASCO Rebuild Kits

Information on ordering rebuild kits for ASCO valves.

Gas Train Leak Check

Periodic checks for leaks in the gas train assembly.

Filters

Types of filters and their installation.

Cleaning and Replacement

Procedures for cleaning and replacing filters.

Filters for Horizontal Mount

Filter selection guide for horizontal mount units.

Filters for Vertical Mount

Filter selection guide for vertical mount units.

Direct Evaporative Cooling (DEC)

General Information

Overview of the Direct Evaporative Cooling section.

Safety Considerations

Important safety warnings and precautions for handling the unit.

Receiving

Procedures for inspecting the unit upon receipt.

Installation

General guidelines and safety warnings for unit installation.

Roof Top Configuration – M-Series w/Evap Unit

Diagram and notes for roof top configuration with Evap Unit.

Plumbing / Fill and Drain Valves

Instructions for water supply and drain valve installation.

Auto Drain with Freeze Protection (Optional)

Optional auto drain system with freeze protection.

Fill Valve Schematic

Schematic diagram of the fill valve system.

Fill and Drain Valve Schematic

Schematic for drain, overflow, and makeup water piping.

Electric Panel / Wiring

Wiring details for the DEC module's electrical panel.

Media Cooling Pads Operating Installation

Installation instructions for media cooling pads.

Initial Start-Up

Procedure

Step-by-step procedure for initial start-up of the DEC unit.

Normal Operations

Describes the normal operating sequences and cycles.

Maintenance

Procedures for maintaining the DEC unit.

Reference

Heater Roof and Wall Openings

Dimensions for roof and wall openings for various models.

Heater Discharge Dimensions

Dimensions for heater discharge and duct sizes.

Gas Train Drawings

Diagrams illustrating gas train configurations for different models.

Electrical Control Enclosure Isometric Drawing

Isometric views of the electrical control enclosures for various models.

Electrical Wiring Diagrams

Wiring diagrams for different control systems and models.

Connection Diagram

Diagrams showing typical wiring connections for control systems.

Gas Control Systems

Maxitrol Series 14

Description of Maxitrol Series 14 gas control system.

Maxitrol Series 44

Description of Maxitrol Series 44 gas control system.

Intermittent/Continuous Control (ITC)

Explanation of ITC for modulating discharge temperature.

Signal Conditioner (SC25S)

Details on the SC25S analog signal conditioner.

Remote Control Station Components

Remote Control Station (RCS-S)

Description of the standard Remote Control Station.

Maxitrol Series 14 Remote Heat Adjustment Dial (RA)

How to adjust discharge temperature using the RA dial.

Maxitrol 14 Space Temperature Override

Using space thermostat with Series 14 controls.

Maxitrol Series 44 / Tamperproof

Tamperproof controls for Series 44 systems.

Maxitrol Series 44 / Hazardous Area

Series 44 controls for hazardous area applications.

Operating Electronic Thermostat (OET)

Wiring and function of the OET.

Non-Adjustable Thermostat (TTP)

Details on the fixed-temperature non-adjustable thermostat.

Temperature Setback System (TSS)

Features of the TSS programmable temperature controller.

Clogged Filter Light (CF)

Function of the clogged filter indicator light.

Manual Make-Up Air Switch (MMS)

Manually turning the heater on/off.

Exhaust Fan Interlock (EFI)

Interlocking the heater with an exhaust fan.

Thermistor Sensor

Installation of the thermistor sensor.

Temperature Averaging (TAS-2) Option

Using two sensors for temperature averaging.

Individual Heater Component Descriptions

Air Flow Switch, High and Low (AFH & AFL)

How airflow switches sense pressure drop.

Amplifier (AMP)

Function of the amplifier in controlling gas valve.

Convenience Outlet

Description of the internal convenience outlet.

Damper Motor (D)

Operation and adjustment of the damper motor.

Discharge Temperature Sensor (DTS)

Function of the discharge temperature sensor.

Disconnect Switch (DISC)

Information about the non-fused disconnect switch.

Exhaust Fan Contact (EFC)

Mechanical interlock for exhaust fan operation.

Flame Safeguard Relay (FSR)

Function of the flame safeguard relay in ignition.

Flame Rod (FR)

How the flame rod detects flame presence.

Fuse Block

Purpose of the fuse block for branch circuit protection.

High and Low Gas Pressure Switch (HGP, LGP)

Safety devices for gas pressure fluctuations.

High Pressure Regulator (HPR)

Required when gas supply exceeds nameplate rating.

High Temperature Limit (HL)

Manual reset limit for discharge air temperature.

Inclined Manometer

Indicates pressure drop across the burner profile plate.

Differential Pressure Switch/Gauge

Controls pressure drop across the burner profile plate.

Igniter (IG)

The hot surface igniter as the ignition source.

Interior Light(s)

Description of optional interior lights.

Leak Test Facility (SW4)

Facility for checking gas valve seat seal.

Combination Valve

Serves as manifold pressure regulator and gas shut-off valve.

Manifold Pressure Regulator

Controls burner manifold pressure.

Motor Starter (MS), Overload (OL), & Auxiliary Contact (AX, AX1)

Components for motor starting and overload protection.

Multi-Functional PC Board

Provides multiple functions for control systems.

Service Switch (SW1, SW2, SW3)

Switches for local or remote control selection.

Space Temperature Selector (STS)

Part of Series 44 system for space temperature sensing.

Transformer (T1, T2)

Transformer providing control voltages.

Troubleshooting Guide

I. No Blower Operation

Troubleshooting steps for when the blower does not operate.

II. Blower Runs; No Heat; Flame Safeguard Relay Doesn’t Lock Out

Diagnosing issues when blower runs but no heat is produced.

III. Blower Runs; No Heat; Flame Safeguard Relay Locks Out

Troubleshooting when blower runs, no heat, and flame safeguard relay locks out.

IV. Blower Runs; Burner Fires; Flame Safeguard Relay Locks Out

Issues when blower runs, burner fires, but flame safeguard relay locks out.

V. Blower Runs; Unit Heats; Short Cycles Without Resetting

Diagnosing short cycling issues with blower and heat.

VI. High Limit Tripped

Steps to take when the high limit switch is tripped.

VII. Blower Runs; Unit Heats; Will Not Cycle Off

Troubleshooting when the unit runs continuously and won't cycle off.

VIII. Modulating Valve Does Not Modulate; Continuous High Fire

Diagnosing issues with modulating valve operating at continuous high fire.

IX. Modulating Valve Does Not Modulate; Continuous Low Fire

Diagnosing modulating valve issues at continuous low fire.

X. Erratic or Pulsating Flame

Troubleshooting steps for erratic or pulsating burner flame.

ANSI/ASHRAE/IESNA Standard 90.1

Overview

Introduction to the ASHRAE Standard 90.1.

Purpose of ASHRAE Standard 90.1

Explains the purpose and scope of ASHRAE Standard 90.1.

Compliance Requirements

Outlines requirements for Cambridge heaters to comply with Standard 90.1.

Maintenance Log

Maintenance Log

Section for recording maintenance activities performed on the unit.

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