Campbell Hausfeld WG3000

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Please read and save these instructions. Read carefully before attempting to assemble, install, operate or maintain the product described.

Protect yourself and others by observing all safety information. Failure to comply with instructions could result in personal injury and/or

property damage! Retain instructions for future reference.

IN971503AV 6/03

Operating Instructions & Parts Manual Model WG2040, WG2044, WG2045, WG3000

Wire Feed

Arc Welder

BUILT TO LAST

This line of Campbell Hausfeld wire feed

welders is designed to be used on

standard 115V household current. The

welders are equipped with infinite wire

speed control to accurately select the

proper wire feed rate needed for various

welding conditions. Internal components

are thermostatically protected.

This welding system is designed for use

with the Flux Core Arc Welding (FCAW)

or the Gas Metal Arc Welding (GMAW)

process. As delivered from the factory,

this welder can weld with .024” (.6mm)

to .035” (.9mm) diameter wire in MIG

and .030” (.8mm) to .035” (.9mm)

diameter wire in flux core. A starter

spool of .035” (.9mm) flux core wire is

included.

1. Work Clamp - connect to work piece.

2. Wire Feed Gun

3. Power Cord - plug into 115 volt

outlet.

4. On/Off Switch - illuminates if

thermostat has automatically shut

unit off.

5. Infinite Wire Speed Control - turn

clockwise to increase wire speed and

counterclockwise to decrease wire

speed.

6. Heat Selector - Selects welding

power. Four selections are possible;

low 1, low 2, high 1 and high 2.

Danger means a

hazard that will

cause death or serious injury if the

warning is ignored.

Warning means a

hazard that could

cause death or serious injury if the

warning is ignored.

Caution means a

hazard that may

cause minor or moderate injury if the

warning is ignored. It also may mean a

hazard that will only cause damage to

property.

NOTE: Note means any additional

information pertaining to the product

or its proper usage.

CAUTION

WARNING

DANGER

Figure 1 - Welder Components and Controls

See page 7 for supply cable

replacement instructions.

Need

Assistance?

Call Us First!

1-800-746-5641

Unpacking

Welding accessories for the welder

are packed inside the wire feed

compartment. When unpacking, inspect

carefully for any damage that may have

occurred during transit. Make sure any

loose fittings and screws, etc. are

tightened before putting unit into service.

Report any missing or damaged

items by calling 1-800-746-5641.

This equipment

requires a dedicated

115 volt circuit. Refer to the following

chart for correct circuit breaker or fuse

rating. Do not run other appliances, lights

or tools on this circuit while operating

this equipment. Extension cords are not

recommended. Blown fuses and tripped

circuit breakers can result from failure to

comply with this recommendation.

CAUTION

Description

CIRCUIT REQUIREMENTS

COMPONENTS AND CONTROLS

General Safety

For parts, manuals, product & service information

visit www.chpower.com

REMINDER: Keep your dated proof of purchase for warranty purposes! Attach it to this manual or file it for safekeeping.

Heat Circuit Breaker or

Selector Slow Blow Fuse

Low 15 amp

High 20 amp

Need help?

Do you have a question about the Campbell Hausfeld WG3000 and is the answer not in the manual?

Summary

Description and Specifications

Product Description

Details the welder's design, capabilities, and wire compatibility.

Circuit Requirements

Specifies circuit breaker/fuse ratings for safe operation.

Components and Controls

Identifies and describes the main parts and controls of the welder.

General Safety Precautions

Safety Definitions

Explains the meaning of DANGER, WARNING, CAUTION, and NOTE.

Installation and Assembly

Location Selection

Guidance on choosing a suitable environment for welder placement.

Assembly Steps

Instructions for assembling the handle, base, and work clamp.

Wire Installation

Procedure for loading and preparing welding wire.

Operation and Maintenance

Handshield and Helmet Assembly

Instructions for assembling protective welding gear.

Welding Operation

Guidelines for safe and effective welding procedures.

Maintenance Procedures

Routine checks and cleaning required for the welder.

Welding Guidelines and Troubleshooting

Welding Guidelines

Detailed advice on techniques for quality welds.

Troubleshooting Chart

Identifies common issues and provides solutions.

Support Information

Replacement Parts

List of available parts and their identification numbers.

Glossary of Welding Terms

Definitions of common welding terminology.

Limited Warranty

Details the warranty coverage and purchaser responsibilities.