Campbell Hausfeld WS2800 - User Manual

Please read and save these instructions. Read carefully before attempting to assemble, install, operate or maintain the product described.
Protect yourself and others by observing all safety information. Failure to comply with instructions could result in personal injury and/or
property damage! Retain instructions for future reference.
IN971400AV 8/04
Operating Instructions & Parts Manual Model WS2800
Shielded Metal
Arc Welder
BUILT TO LAST
Description
This Campbell Hausfeld electric arc
welding machine runs on 230 volt,
single phase input power. This welder
is equipped with infinite amperage
control to accurately select the proper
current needed for various welding
conditions. Internal components are
thermostatically protected.
This welding system is designed for use
with the Shielded Metal Arc Welding
(SMAW) process. As delivered from the
factory, this welder can weld with up
to 5/32" diameter electrodes.
Unpacking
When unpacking, inspect carefully for
any damage that may have occurred
during transit. Make sure any loose
fittings and screws, etc. are tightened
before putting unit into service.
Circuit Requirements
This equipment
requires a
dedicated 230 volt circuit. Refer to the
following chart for the correct circuit
breaker or fuse rating. Do not run
other appliances, lights, or tools on
this circuit while operating this
equipment. Extension cords are not
recommended. Blown fuses and tripped
circuit breakers can result from failure
to comply with this recommendation.
Specifications
Rated Input Voltage . . . . . . . . .230v AC
Rated Input Amperage . . . . .See chart
Power Cord Length . . . . . . . . . . . . .6 FT
Electrode Cord Length . . . . . . . . .10 FT
Grounding Cord Length . . . . . . . .10 FT
Cycles . . . . . . . . . . . . . . . . . . . . . . .60 Hz
!
CAUTION
The electrode
holder is "live"
(has current potential) when machine is
turned on.
Components and Controls
1. Work Clamp – connect to work piece
2. Electrode Holder – holds welding
electrode.
3. Power Cord – plug into 230 volt outlet.
4. On/Off Switch.
5. Infinite Amperage Control Knob –
turns clockwise to increase amperage
and counterclockwise to decrease
amperage.
6. Welding Amp Indicator – as the
amperage control knob (5) is rotated,
the amperage indicator moves,
displaying approximate weld amps.
7. Overload Indicator Light – lights when
duty cycle exceeded.
8. Power Indicator Light – lights when
unit is energized.
General Safety
Danger means a
hazard that will
!
DANGER
!
WARNING
Weld Circuit Breaker or
Current Slow Blow Fuse
AC 50 amp
cause death or serious injury if the
warning is ignored.
Warning means a
hazard that could
cause death or serious injury if the
warning is ignored.
Caution means a
hazard that may
cause minor or moderate injury if the
warning is ignored. It also may mean a
hazard that will only cause damage to
property.
Note: Note means any additional
information pertaining to the product
or its proper usage.
Always
keep a
fire extinguisher accessible
while performing arc
welding operations.
 Before starting or servicing any
electric arc welder, read and
understand all instructions. Failure
to follow safety precautions or
instructions can cause equipment
damage and or serious personal
injury or death. For additional
safety information, obtain a copy of
!
WARNING
!
CAUTION
!
WARNING
For parts, manuals, product & service information
visit www.chpower.com
or call 800-746-5641
© 2004 Campbell Hausfeld/Scott Fetzer
Weld Voltage 31v AC
Weld Amps 180a AC
Duty Cycle 20%
Max. Open
Circuit Voltage 65 Volt AC
1
2
3
4
8
7
5
6
Figure 1 - Welder Components and Controls
REMINDER: Keep your dated proof of purchase for warranty purposes! Attach it to this manual or file it for safekeeping.
40
Notes
Manual de instrucciones y lista de repuestos

Summary

Product Description

Circuit Requirements

Specifications

Components and Controls

General Safety

Safety Warnings and Precautions

Covers warnings on fire, fumes, electrical hazards, protective gear, and health effects from welding.

Glossary of Welding Terms

Replacement Parts List

Installation

Location Selection

Guidance on choosing a clean, dry, and well-ventilated area for optimal welder performance.

Assembly Instructions

Welder Body Assembly

Instructions for assembling the handle, wheels, and casters to the welder's main case.

Cable and Connector Assembly

Procedures for assembling the Dinse plug, work clamp, and electrode holder to welding cables.

Protective Gear Assembly

Steps for assembling the hand shield and welding helmet, including lens and headgear installation.

Limited Warranty

Troubleshooting

Operation

Duty Cycle and Thermostatic Protection

Explanation of welder duty cycle and how the thermostatic protection system works.

Maintenance

Welding Guidelines

Welding Basics and Electrode Selection

Fundamentals of welding quality, including electrode selection, current, angle, arc length, and travel speed.

Striking an Arc

Methods for initiating the electric arc, including tapping and scratching techniques.

Weld Angle, Travel Speed, and Slag Removal

Techniques for weld angle, travel speed, slag removal, and proper welding positions.

Weld Appearance and Current Settings

Guidance on achieving desired weld appearance and setting appropriate current levels for electrodes.

Health and Environmental Hazards

Safety Standards and Regulations

Welding Terms

Campbell Hausfeld WS2800 Specifications

General

Brand	Campbell Hausfeld
Model	WS2800
Category	Welding System
Language	English