Campbell Hausfeld WL6000 Series User Manual

Since the air compressor and other
components (material pump, spray
guns, filters, lubricators, hoses, etc.)
used, make up a high pressure
pumping system, the following safety
precautions must be observed at all
times:
1. Read all manuals
included with this
product carefully. Be
thoroughly familiar
with the controls and
the proper use of the equipment.
Please read and save these instructions. Read carefully before attempting to assemble, install, operate or maintain the product described.
Protect yourself and others by observing all safety information. Failure to comply with instructions could result in personal injury and/or
property damage! Retain instructions for future reference.
© 1997 Campbell Hausfeld
Operating Instructions WL6000 Series
IN203402AV 11/97
Breathable Air Warning
This compressor/pump is NOT
equipped and should NOT be used “as
is” to supply breathing quality air. For
any application of air for human
consumption, you must fit the air
compressor/pump with suitable in-line
safety and alarm equipment. This
additional equipment is necessary to
properly filter and purify the air to
meet minimal specifications for Grade
D breathing as described in
Compressed Gas Association
Commodity Specification G 7.1 - 1966,
OSHA 29 CFR 1910. 134, and/or
Canadian Standards Associations
(CSA).
DISCLAIMER OF WARRANTIES
IN THE EVENT THE COMPRESSOR IS
USED FOR THE PURPOSE OF
BREATHING AIR APPLICATION AND
PROPER IN-LINE SAFETY AND ALARM
EQUIPMENT IS NOT SIMULTANEOUSLY
USED, EXISTING WARRANTIES ARE
VOID, AND CAMPBELL HAUSFELD
DISCLAIMS ANY LIABILITY
WHATSOEVER FOR ANY LOSS,
PERSONAL INJURY OR DAMAGE.
MANUAL
STOP!
Record the Model No., Serial No. and
date of purchase located on the base
below the pump in the space below.
Model No. ____________________
Serial No. ____________________
Date of purchase _________________
Retain these numbers for future
reference.
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Need
Assistance?
Call Us First!
1-800-543-8622
Oilless
Stationary
Compressors
questions, damaged or missing parts,
please call 1-800-543-6400 for customer
assistance or call the nearest Campbell
Hausfeld Authorized Service Center.
A listing of service center locations is
enclosed. Have the serial number,
model number and parts list (with
missing parts circled before calling).
Do not operate
unit if damaged
during shipping, handling or use.
Damage may result in bursting and
cause injury or property damage.
Oilless compressors are designed for
do-it-yourselfers with a variety of home
and automotive jobs. These compres-
sors will power spray guns, impact
wrenches and other tools. These units
operate without oil.
This manual contains information that
is very important to know and
understand. This information is
provided for SAFETY and to PREVENT
EQUIPMENT PROBLEMS. To help
recognize this information, observe the
following symbols.
Danger indicates
an imminently
hazardous situation which, if not
avoided, WILL result in death or serious
injury.
Warning indicates
a potentially
hazardous situation which, if not
avoided, COULD result in death or
serious injury.
Caution indicates a
potentially
hazardous situation which, if not
avoided, MAY result in minor or
moderate injury.
Notice indicates
important
information, that if not followed, MAY
cause damage to equipment.
After unpacking the unit, inspect
carefully for any damage that may have
occurred during transit. Make sure to
tighten fittings, bolts, etc., before
putting unit into service. In case of
!
NOTICE
BUILT TO LAST
TM
Safety Guidelines
Description
Unpacking
DO NOT RETURN THE
PRODUCT TO THE
RETAILER!
General Safety
Information

Campbell Hausfeld WL6000 Series Specifications

General

Model	WL6000 Series
Horsepower	3.7
Power Source	Electric
Motor Type	Induction
Tank Capacity	60 gallons
Voltage	230V
Phase	Single

Summary

Product Introduction and Safety Symbols

Oilless Compressor Description

Explains the purpose and applications of oilless compressors for DIY use.

Safety Guideline Symbols

Defines DANGER, WARNING, CAUTION, and NOTICE symbols used in the manual.

Unpacking and Preparation

Instructions for inspecting for damage and tightening fittings before use.

Critical Safety Information

Breathable Air Warning

Mandatory filtration requirements for applications involving breathing air.

General Safety Principles

Fundamental safety rules for operating high-pressure systems.

Detailed Safety Instructions

Regulatory Compliance and User Safety

Adherence to codes, use by trained personnel, and maintaining a safe work area.

Operational Safety Practices

Use of PPE, pre-operation checks, safe handling, and avoiding hot parts.

Tank Integrity and Maintenance

Protecting the tank, draining moisture, and safe air release procedures.

Spraying and Chemical Use Safety

Precautions during spraying operations and use of solvents.

Installation Procedures

Location Requirements

Selecting a clean, well-ventilated area with adequate clearance.

Tank Mounting Safety

Warning about the unit being top-heavy and requiring secure mounting.

Electrical Installation and Grounding

Electrical Wiring Standards

Requirements for qualified electricians and adherence to codes.

Grounding Instructions

Proper grounding procedures to reduce electrical shock risk.

Extension Cord Warning

Prohibition of extension cords to avoid power loss and warranty voidance.

Operation and Component Identification

Component Identification

Diagram and descriptions of key compressor components.

Break-In Procedure

Steps for the initial 30-minute break-in period for pump parts.

Pressure Switch Operation

Explanation of AUTO and OFF modes for the pressure switch.

ASME Safety Valve Check

Instructions for periodically checking the safety valve.

Operation Details and Maintenance

Regulator Knob Operation

How to control and adjust air pressure using the regulator knob.

Gauge Readings

Understanding outlet and tank pressure gauges.

Routine Maintenance

Regular checks and cleaning of components like the air filter.

Thermal Overload Protector

Function of the protector and common causes for frequent activation.

Storage Recommendations

Guidelines for storing the compressor and hose when not in use.

Troubleshooting Guide

Compressor Not Running

Diagnosing and correcting issues when the compressor fails to start.

Motor Hums or Runs Slowly

Troubleshooting motor issues like humming or slow operation.

Fuse or Breaker Tripping

Identifying causes and solutions for repeated fuse blowing.

Thermal Overload Repeatedly Activates

Addressing frequent shutdowns due to overheating.

Knocks, Rattles, and Vibration

Diagnosing and fixing noises and excessive vibration.

Advanced Troubleshooting

Tank Pressure Drops

Diagnosing causes for pressure loss when the compressor is off.

Low Air Output

Troubleshooting low discharge pressure or reduced air output.

Excessive Moisture in Air

Addressing high levels of moisture in the discharged air.

Compressor Runs Continuously

Diagnosing why the compressor does not shut off automatically.

Air Leaks at Unloader

Identifying and fixing air leaks from the unloader on the pressure switch.

Limited Warranty Information

Warranty Duration and Coverage

Details on warranty period, what is covered, and what is excluded.

Purchaser Responsibilities

Obligations of the purchaser for warranty claims and product care.

Warranty Service and Claims

Procedures for obtaining repair or replacement under warranty.