Camus Hydronics DFH/W4001 - User Manual

6226 Netherhart Road, Mississauga, Ontario, L5T 1B7
99-0050
Rev. 6.7
INSTALLATION OPERATION
AND SERVICE MANUAL
DYNAFLAME® SERIES
GAS FIRED COMMERCIAL COPPER TUBE AND STAINLESS
STEEL BOILERS
NON-CONDENSING
Models; DFH/W500, 750, 1100, 1200, 1500, 1750, 2000, 2500,
3000, 3500, 4000, 4500, 4504, 5000, 5004, 6004
NEAR-CONDENSING (DFX)
Models; DFH/W501, 751, 1101, 1201, 1501, 1751, 2001, 2501, 3001,
3501, 4001, 4501, 4514, 5001, 5014, 6014
CONDENSING
Models; DFH/W502, 752, 1102, 1202, 1502, 1752, 2002, 2502, 3002,
3502, 4002, 4502, 4524, 5002, 5024, 6024
H
HLW
W
W
A
A
R
R
N
N
I
I
N
N
G
G
:
:
If the information in these instructions is not followed
exactly, a fire or explosion may result causing property
damage, personal injury or death
Do not store or use gasoline or other flammable
vapours and liquids in the vicinity of this or any
other appliance.
WHAT TO DO IF YOU SMELL GAS
o Do not try to light any appliance,
o Do not touch any electrical switch; do not
use any phone in your building,
o Immediately call your gas supplier from a
neighbour’s phone. Follow the gas
supplier’s instructions,
o If you cannot reach your gas supplier, call
the fire department.
Qualified installer, service agency or the
gas supplier must perform installation and
service.
To the
I
nstaller:
After installation, these instructions
must be given to the end user or left on or near the
appliance.
To the End User: This booklet contains important
information about this appliance. Retain for future
reference.
CAMUS® HYDRONICS LTD.

Summary

PART 1 GENERAL INFORMATION

Installation Procedure and Location

Guidelines for selecting the proper installation location and procedure for the unit.

PART 2 AIR SUPPLY & VENTING

Conventional Venting

Installation requirements for indoor venting using conventional chimneys.

Outdoor and Thruwall Venting

Procedures for outdoor installation and thruwall venting systems.

PART 3 GAS CONNECTION

Air;Gas Ratio Control and Pressure Settings

Details on air/gas ratio valves and differential pressure adjustments.

Gas Supply and Train Checks

Procedures for checking gas supply pressure and differential air/gas pressures.

Gas Train Controls and Burner

Information on gas valve venting, pressure switches, and burner components.

PART 4 WATER CONNECTION

Freeze Protection and System Warnings

Methods for freeze protection and warnings for chilled water and heating coil systems.

Heat Exchanger and Low Temperature Systems

Details on primary heat exchangers and low water temperature system applications.

CHRM Piping, Pump Selection, and Safety Devices

Piping configurations, pump selection, and safety devices for water connections.

PART 5 ELECTRICAL & CONTROLS

Electrical Connections and VFD

Minimum voltage requirements, wiring, and Variable Frequency Drive operation.

Safety Switches and High Limit

Differential air pressure, blocked flue, gas pressure, and high limit safety switches.

DynaFlame Controls and Error Handling

Ignition module functions, controller details, and error code descriptions.

PART 6 SOLA CONTROL PANEL

Appliance Temperature Controller

Overview of the SOLA controller for temperature management and operation.

Configure Menu Options

Lead Lag Setup Procedures

PART 8 FIELD STARTUP PROCEDURE

Installation and Construction Checks

Fire Testing and Commissioning

PART 9 TROUBLE SHOOTING

PART 10 MAINTENANCE

Burner and Igniter Maintenance

PART 11 INSTALLATIONS

Boiler Installation Requirements

Water Heater Operation and Velocity Control

WARRANTY

Camus Hydronics DFH/W4001 Specifications

General

Brand	Camus Hydronics
Model	DFH/W4001
Category	Boiler
Language	English