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Camus Hydronics DFH/W2000 - User Manual

Camus Hydronics DFH/W2000
90 pages
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6226 Netherhart Road, Mississauga, Ontario, L5T 1B7
99-0050
Rev. 6.7
INSTALLATION OPERATION
AND SERVICE MANUAL
DYNAFLAME® SERIES
GAS FIRED COMMERCIAL COPPER TUBE AND STAINLESS
STEEL BOILERS
NON-CONDENSING
Models; DFH/W500, 750, 1100, 1200, 1500, 1750, 2000, 2500,
3000, 3500, 4000, 4500, 4504, 5000, 5004, 6004
NEAR-CONDENSING (DFX)
Models; DFH/W501, 751, 1101, 1201, 1501, 1751, 2001, 2501, 3001,
3501, 4001, 4501, 4514, 5001, 5014, 6014
CONDENSING
Models; DFH/W502, 752, 1102, 1202, 1502, 1752, 2002, 2502, 3002,
3502, 4002, 4502, 4524, 5002, 5024, 6024
H
HLW
W
W
A
A
R
R
N
N
I
I
N
N
G
G
:
:
If the information in these instructions is not followed
exactly, a fire or explosion may result causing property
damage, personal injury or death
Do not store or use gasoline or other flammable
vapours and liquids in the vicinity of this or any
other appliance.
WHAT TO DO IF YOU SMELL GAS
o Do not try to light any appliance,
o Do not touch any electrical switch; do not
use any phone in your building,
o Immediately call your gas supplier from a
neighbour’s phone. Follow the gas
supplier’s instructions,
o If you cannot reach your gas supplier, call
the fire department.
Qualified installer, service agency or the
gas supplier must perform installation and
service.
I
nstaller:
After installation, these instructions
must be given to the end user or left on or near the
appliance.
To the End User: This booklet contains important
information about this appliance. Retain for future
reference.
CAMUS® HYDRONICS LTD.

Table of Contents

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Summary

Installation Operation and Service Manual

DynaFlame Series

Identifies the specific product line for the manual.

Gas Fired Commercial Boilers

Details the type of boilers covered: gas fired, commercial, copper tube, stainless steel.

Important Safety Warning

Critical safety notice regarding potential fire or explosion.

General Information

Special Instructions for Owners

Highlights crucial information and safety precautions for owners.

Equipment Checking and Operation

Sequence of Operation

Details the step-by-step process of how the appliance operates.

Operational Processes and Codes

Ignition Process

Describes the sequence and components involved in igniting the burner.

General Safety Warnings and Precautions

Covers important safety rules, installation compliance, and operational warnings.

Warranty, Removal, and Operating Conditions

Product Warranty Details

Outlines the terms and conditions of the manufacturer's warranty.

Installation Site Requirements

Clearances from Combustible Materials

Specifies required safety clearances around the appliance.

Unit Installation Procedure and Location

Installation Procedure and Location Guidelines

Provides detailed instructions on unit placement and installation requirements.

Air Supply and Venting

General Venting Guide

Basic principles and requirements for appliance venting.

Venting Categories and Materials

Vent Termination Clearances

Specifies safety clearances for vent termination locations.

Air Requirements and Thruwall Venting

Air Required for Combustion and Ventilation

Specifies the amount of air needed for proper operation.

Thruwall Venting Details and Gas Connections

Gas Connection Requirements

Details on connecting the appliance to the gas supply.

Gas Piping and Air;Gas Ratio Valve

Gas Piping Specifications

Provides guidelines for gas piping installation and materials.

Air;Gas Ratio Valve Function

Explains the operation and importance of the air/gas ratio valve.

Gas Pressure and Differential Pressure

Gas Manifold Differential Pressure Adjustment

Procedure for adjusting gas manifold differential pressure.

Checking Gas Supply Pressure

Steps to verify the gas supply pressure to the appliance.

Gas Pressure Regulations and Controls

Regulated Gas Supply Pressures

Specifies required gas supply pressures for DynaFlame boilers.

Checking Differential Air and Gas Pressures

Procedure for verifying differential air and gas pressures.

Gas Train and Controls Overview

Illustrates and describes the gas train components and controls.

Gas Valve Venting and Burner Description

Burner Description

Details the construction and operation of the appliance's burner.

Water Connection Requirements

General guidelines and safety codes for water connections.

Water System Considerations

Freeze Protection

Measures to protect the appliance from freezing temperatures.

Warning: Chilled Water & Heating Coil Systems

Specific warnings regarding systems with chilled and heating coils.

Primary Heat Exchanger

Information on the primary heat exchanger construction and operation.

Water Temperature and System Operation

Required Return Water Temperatures

Specifies minimum acceptable return water temperatures for different models.

Important Note on Operating Temperatures

Critical caution regarding operating below recommended water temperatures.

Heat Recovery Module and Flow

Condenser Heat Recovery Module (CHRM)

Description and function of the CHRM component.

Low Water Cutoff, Relief Valve, and CHRM Piping

Low Water Cutoff Device

Details on the low water cutoff safety device and its wiring.

Relief Valve Installation and Maintenance

Guidance on installing and maintaining the relief valve.

Circulating Pump Selection

Criteria for selecting the appropriate circulating pump.

Pump Operation and Electrical Connections

Electrical Connections Overview

General information on electrical connections and requirements.

Electrical Components and Safety Devices

Variable Frequency Drive (VFD) Operation

Explanation of the VFD's role in controlling the combustion fan.

Differential Air Pressure Switch

Details the differential air pressure switch function and issues.

Blocked Flue Switch

Describes the function of the blocked flue safety switch.

Gas Pressure Switches

Information on high and low gas pressure safety switches.

Control Panel and Error Codes

DynaFlame SOLA Control System

Overview of the SOLA control system and its features.

Error Table

Provides a comprehensive list of error codes and their descriptions.

SOLA Control Panel Configuration

SOLA Control Panel Overview

Describes the physical layout and access levels of the control panel.

Lead Lag Operation Setup

DF(H,W) Lead Lag Operation

Setup instructions for lead lag operation of DynaFlame boilers.

Lead Lag Setup for Multiple Boilers

Lead Lag Setup for Multiple Appliances

Instructions for setting up lead lag for up to 12 boilers.

Variable Frequency Drive and Frost Protection

Frost Protection Algorithm

Describes the built-in frost protection feature.

Field Startup Procedures

Checking the Installation

Pre-startup checks for water, gas, and electrical connections.

Construction Checks and Fire Testing

Fire Testing Procedure

Steps for performing fire testing and adjusting combustion.

Appliance Commissioning

Commissioning the Appliance

Final steps for commissioning the appliance after startup.

Troubleshooting Guide

Troubleshooting Flame Failure

Diagnosing and resolving flame failure issues.

Advanced Troubleshooting and Error Codes

Lockout Codes

List and description of various lockout codes.

Alert and Hold Codes

List and description of alert and hold codes.

Maintenance Procedures

General Maintenance Precautions

Important safety cautions and recommendations for servicing.

Burner Maintenance Procedures

Component Inspections and Freeze Protection

Combustible Materials Caution

Safety warning regarding keeping combustible materials away.

Freeze Protection Guidelines

Recommendations and considerations for freeze protection.

Freeze Protection and Installations

Heating Boiler Installation Requirements

Essential requirements for installing heating boilers.

Installation and Operation Procedures

Placing the Boiler in Operation

Detailed steps for putting the boiler into operation.

Lead Lag Operation Wiring

Boiler #1 and Boiler #2 Lead Lag Wiring

Wiring diagram for lead lag setup between Boiler #1 and Boiler #2.

Lead Lag Operation for Multiple Boilers

Honeywell SOLA Lead Lag Operation

Diagram for Honeywell SOLA lead lag operation up to 9 boilers.

Lead Lag Operation Wiring for Multiple Boilers

Honeywell SOLA Lead Lag Operation Up to 12 Boilers

Diagram for SOLA lead lag operation up to 12 boilers.

Warranty Information

General Limited Warranty Terms

General warranty coverage and exclusions for the appliance.

Heat Exchanger Warranty

Specific warranty terms for heat exchangers, including pro-rating.

Camus Hydronics DFH/W2000 Specifications

General IconGeneral
BrandCamus Hydronics
ModelDFH/W2000
CategoryBoiler
LanguageEnglish

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