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Camus Hydronics DRH1600 - User Manual

Camus Hydronics DRH1600
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6226 Netherhart Road, Mississauga, Ontario, L5T 1B7
99-0171
Rev. 0.6
INSTALLATION OPERATION
AND SERVICE MANUAL
Dynaforce® Series
GAS FIRED COMMERCIAL CONDENSING STAINLESS
STEEL TUBE BOILERS
HYDRONIC HEATING
Models; DRH300, 350 400, 500, 600, 800, 1000, 1200,
1400, 1600, 1800, 2000, 2500, 3000, 3500, 4000, 4500,
5000
HOT WATER HEATER
Models; DRW300, 350 400, 500, 600, 800, 1000, 1200,
1400, 1600, 1800, 2000, 2500, 3000, 3500, 4000, 4500,
5000
H
HLW
WARNING:
If the information in these instructions is not followed
exactly, a fire or explosion may result causing property
damage, personal injury or death
Do not store or use gasoline or other flammable
vapours and liquids in the vicinity of this or any
other appliance.
WHAT TO DO IF YOU SMELL GAS
o Do not try to light any appliance,
o Do not touch any electrical switch; do not
use any phone in your building,
o Immediately call your gas supplier from a
neighbour’s phone. Follow the gas
supplier’s instructions,
o If you cannot reach your gas supplier, call
the fire department.
Qualified installer, service agency or the
gas supplier must perform installation and
service.
To the
I
nstaller:
After installation, these instructions
must be given to the end user or left on or near the
appliance.
To the End User: This booklet contains important
information about this appliance. Retain for future
reference.

Table of Contents

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Summary

General Information

How it Operates (Sequence of Operation)

Details the step-by-step process of the appliance's automated ignition and heating cycle.

General Safety Warnings

Critical safety precautions regarding installation, operation, and gas leak procedures.

Installation Procedure and Location of Unit

Recommendations and requirements for selecting the proper installation location for the appliance.

Venting

General Venting Guide

Fundamental principles and requirements for venting the Dynaforce® condensing appliance.

Category II and Category IV Venting

Specific requirements for Category II and Category IV venting systems.

Venting Guidelines for Category II and;or IV Venting

Detailed guidelines for installing Category II and IV venting systems, including length limits.

Approved Venting Materials

Lists acceptable materials for exhaust vents used with Dynaforce® appliances.

Vent Termination Clearances

Specifies required clearances for vent terminals from buildings and other equipment.

Vertical Venting Termination

Specific requirements for vertical vent terminations, including height and clearance.

Combined Combustion Air Inlet

Guidelines for combining air inlet pipes from multiple appliances.

Conventional Venting (Indoor) Installations

Requirements for indoor installations, including common chimneys and draft considerations.

Air Required for Combustion and Ventilation

Specifies the requirements for combustion and ventilation air supply to the appliance.

Sidewall Venting

Instructions and considerations for sidewall venting installations.

Sidewall Vent Terminal & Sidewall Intake Air Terminal

Details the components and installation of sidewall vent and air intake terminals.

Location of a Sidewall Vent Termination

Specifies required clearances for sidewall vent terminations from grade and walkways.

Gas Connection

Gas Connection

Requirements for proper gas supply piping and connection to the appliance.

Gas Piping

Guidelines for selecting and installing gas piping, including material and sizing.

Install Piping

Detailed steps for installing gas piping, including shutoff valves and sediment traps.

Air;Gas Ratio Valve

Explanation of the air/gas ratio control valve and its function in combustion.

Differential Air Pressure (DR2000 - DR5000)

Details the operation based on differential air pressure for specific models.

Checking Gas Supply Pressure

Procedure for verifying the incoming gas supply pressure.

Checking Differential Air and Gas Pressures (DR2000 - DR5000)

Procedure for checking differential air and gas pressures for specific models.

Water Connection

Electrical & Controls

Error Table

List and description of possible error codes, including alert and lockout conditions.

Control Panel

Appliance Temperature Controller

Overview of the Honeywell SOLA controller for temperature and operation control.

Configure Menu

Access to appliance parameters for setup, configuration, and diagnostics.

DR(H,W) Lead Lag Operation

Configuration for lead lag operation of DR(H,W) models.

Lead Lag Setup Up to 8 Boilers

Instructions for configuring a lead lag system for up to eight boilers.

Lead Lag Setup for Up to 12 Appliances

Guidance on configuring lead lag systems for up to twelve boilers.

Components

Field Startup Procedure

Checking the Construction

Verification of wiring, terminal identification, and initial power-on checks.

Gas Valve Adjustment Procedure

Procedure for adjusting gas valves to achieve proper combustion.

Comissioning Appliance

Final steps for commissioning the appliance, including test reports.

Troubleshooting

Incoming Power Issues

Analysis of issues related to incoming power supply and wiring.

Transformer Tripped

Troubleshooting steps for a tripped transformer.

Relief Valve Issues

Analysis of potential issues with the relief valve and expansion tank.

Flow Switch Issues

Troubleshooting steps for flow switch contact and wiring problems.

Water Pressure Switch Issues

Analysis of water pressure switch contact and wiring issues.

Flame Failure

Troubleshooting steps for ignition failure, including igniter, gas supply, and controller checks.

Flame Disappears During a Run Cycle

Troubleshooting for loss of flame signal during appliance operation.

Noisy Operation

Analysis of causes for noisy operation, including gas mixture and fan issues.

Auto Reset High Limit Trips

Troubleshooting for auto reset high limit trips and related pump issues.

Flame Detection Out of Sync

Troubleshooting for flame detection issues when no flame is visible.

Blank Display Screen

Troubleshooting steps for a blank display screen on the appliance controller.

Internal Fault

Troubleshooting for internal faults and controller replacement.

Maintenance

Installations

Checking the Installation

Pre-startup checks of water, gas, and electrical connections.

Checking the Installtion

Verification of wiring, terminal identification, and flue gas leak checks.

Camus Hydronics DRH1600 Specifications

General IconGeneral
BrandCamus Hydronics
ModelDRH1600
CategoryBoiler
LanguageEnglish

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