EasyManua.ls Logo

Camus Hydronics DRH5000 - User Manual

Camus Hydronics DRH5000
87 pages
Print Icon
To Next Page IconTo Next Page
To Next Page IconTo Next Page
Loading...
6226 Netherhart Road, Mississauga, Ontario, L5T 1B7
99-0171
Rev. 0.6
INSTALLATION OPERATION
AND SERVICE MANUAL
Dynaforce® Series
GAS FIRED COMMERCIAL CONDENSING STAINLESS
STEEL TUBE BOILERS
HYDRONIC HEATING
Models; DRH300, 350 400, 500, 600, 800, 1000, 1200,
1400, 1600, 1800, 2000, 2500, 3000, 3500, 4000, 4500,
5000
HOT WATER HEATER
Models; DRW300, 350 400, 500, 600, 800, 1000, 1200,
1400, 1600, 1800, 2000, 2500, 3000, 3500, 4000, 4500,
5000
H
HLW
WARNING:
If the information in these instructions is not followed
exactly, a fire or explosion may result causing property
damage, personal injury or death
Do not store or use gasoline or other flammable
vapours and liquids in the vicinity of this or any
other appliance.
WHAT TO DO IF YOU SMELL GAS
o Do not try to light any appliance,
o Do not touch any electrical switch; do not
use any phone in your building,
o Immediately call your gas supplier from a
neighbour’s phone. Follow the gas
supplier’s instructions,
o If you cannot reach your gas supplier, call
the fire department.
Qualified installer, service agency or the
gas supplier must perform installation and
service.
To the
I
nstaller:
After installation, these instructions
must be given to the end user or left on or near the
appliance.
To the End User: This booklet contains important
information about this appliance. Retain for future
reference.

Table of Contents

Question and Answer IconNeed help?

Do you have a question about the Camus Hydronics DRH5000 and is the answer not in the manual?

Summary

PART 1 GENERAL INFORMATION

SPECIAL INSTRUCTIONS TO OWNER

Emphasizes the importance of reviewing the manual and using qualified technicians for installation and service.

HOW IT OPERATES (SEQUENCE OF OPERATION)

Explains the sequence of operation from power on to burner ignition and modulation.

INSTALLATION PROCEDURE AND LOCATION OF UNIT

Provides guidelines for selecting the proper installation location and procedure for the appliance.

PART 2 VENTING

GENERAL VENTING GUIDE

Provides general guidance on venting configurations and requirements for the Dynaforce® appliance.

CATEGORY II AND CATEGORY IV VENTING

Details the characteristics and requirements for Category II and IV venting systems.

APPROVED VENTING MATERIALS

Lists acceptable vent materials for Dynaforce® appliances based on temperature ratings.

AIR REQUIRED FOR COMBUSTION AND VENTILATION

Specifies requirements for providing adequate combustion and ventilation air to the appliance.

PART 3 GAS CONNECTION

GAS CONNECTION

Outlines general requirements and considerations for connecting the gas supply to the appliance.

AIR;GAS RATIO VALVE

Explains the function and types of air/gas ratio control valves used in the Dynaforce® models.

DIFFERENTIAL AIR PRESSURE (DR2000 - DR5000)

Details how differential air pressure operates the 1:1 air/gas ratio control valve.

GAS MANIFOLD DIFFERENTIAL PRESSURE ADJUSTMENT (DR2000 - DR5000)

Guides on adjusting gas manifold differential pressure, noting it's factory set.

CHECKING GAS SUPPLY PRESSURE

Describes the procedure for checking the gas supply pressure to the appliance.

CHECKING DIFFERENTIAL AIR AND GAS PRESSURES (DR2000 - DR5000)

Explains how to measure and adjust differential air and gas pressures for proper combustion.

BURNER

Describes the burner design, operation, and types for different Dynaforce® models.

PART 4 WATER CONNECTION

LOW WATER CUTOFF (If Equipped)

Details the operation and importance of the low water cutoff device.

CIRCULATING PUMP SELECTION

Guides on selecting the correct circulating pump for optimal performance and heat exchanger life.

PART 5 ELECTRICAL & CONTROLS

ELECTRICAL CONECTIONS

Provides essential information and requirements for electrical connections to the appliance.

VARIABLE FREQUENCY DRIVE (DR1200 - 5000)

Describes the function and operation of the Variable Frequency Drive for the combustion fan.

DIFFRENTIAL AIR PRESSURE SWITCH

Explains the role of the differential air pressure switch in proving fan operation.

BLOCKED FLUE SWITCH

Details the function of the blocked flue switch in shutting down the appliance.

DIFFERENTIAL GAS AND LOW GAS PRESSURE SWITCHES

Describes the operation of differential gas and low gas pressure switches.

HIGH LIMIT

Explains the function of the high limit control for preventing overheating.

DYNAFORCE SOLA

Introduces the SOLA appliance temperature controller and its capabilities.

IGNITION MODULE LOCKOUT FUNCTIONS

Explains hard and soft lockout conditions and how to reset them.

DYNAFORCE CONTROLLER

Describes the Dynaforce® controller and its alert/lockout conditions.

PART 6 CONFIGURE MENU

APPLIANCE TEMPERATURE CONTROLLER

Details the appliance's control panel, touchscreen display, and access levels.

Pump Configuration

Details the configuration options for pump control, output, and run times in various modes.

Modulation: Boiler Inlet, Outdoor Reset Operation (Standalone)

Details how to configure outdoor reset operation based on boiler inlet and outdoor sensor data.

Modulation: System Sensor, Outdoor Reset Operation (Standalone)

Covers configuring system sensor and outdoor reset operation for standalone applications.

4-20 mA;2-10 Vdc Setpoint Operation (Standalone)

Explains how to set up the boiler using a 4-20mA or 2-10Vdc signal for setpoint control.

4-20 mA;2-10 Vdc Firing Rate Operation (Standalone)

Guides on configuring firing rate operation using 4-20mA signals for setpoint determination.

Master boiler lead lag setup

Guides on setting up the master boiler for lead lag operation within a multi-boiler system.

Lead Lag Slave Configuration

Details how to configure slave boilers for lead lag operation, including slave enable and sequence order.

Slave boiler lead lag setup

Covers the configuration steps for a slave boiler in a lead lag system.

Lead Lag Master Configuration

Covers advanced settings for lead lag master configuration, including outdoor reset and warm weather shutdown.

PART 7 COMPONENTS

PART 8 FIELD STARTUP PROCEDURE

GAS VALVE ADJUSTMENT PROCEDURE

Provides a step-by-step guide for adjusting gas valves for optimal combustion.

COMISSIONING APPLIANCE

Guides on the final steps of commissioning the appliance, including report filling.

PART 9 TROUBLESHOOTING

Flame Failure

Details troubleshooting steps for flame failure, including igniter, gas supply, and controller checks.

Flame Disappears During a Run Cycle

Analyzes causes for flame loss during operation, including sensor issues and gas supply problems.

Flame Detection is out of Sync

Addresses flame detection issues where flame is present but not visible, checking sensor and wiring.

Internal Fault

Guides on troubleshooting internal faults, including controller resets and replacements.

PART 10 MAINTANANCE

COMBUSTIBLE MATERIALS

Warns against storing flammable materials near the appliance to prevent fire hazards.

FREEZE PROTECTION

Highlights the importance of freeze protection for appliances in areas with freezing temperatures.

PART 11 INSTALLATIONS

DOMESTIC HOT WATER HEATER

Explains the operation of hot water heaters, including tank storage and water velocity control.

PART 12 EXPLODED VIEW

PART 13 ELECTRICAL DIAGRAMS

#8 BUILDING MANAGEMENT SYSTEM CONTROL - ONE to EIGHT BOILERS

HONEYWELL SOLA LEAD LAG OPERATION UP TO 9 BOILERS

HONEYWELL SOLA LEAD LAG OPERATION UP TO 12 BOILERS

CONDENSING BOILER LIMITED WARRANTY

Camus Hydronics DRH5000 Specifications

General IconGeneral
BrandCamus Hydronics
ModelDRH5000
CategoryBoiler
LanguageEnglish

Related product manuals