EasyManua.ls Logo

Camus Hydronics DynaMax DMH081 - User Manual

Camus Hydronics DynaMax DMH081
93 pages
Print Icon
To Next Page IconTo Next Page
To Next Page IconTo Next Page
Loading...
6226 Netherhart Road, Mississauga, Ontario, L5T 1B7
99-0056
Rev. 3.2
INSTALLATION OPERATION
AND SERVICE MANUAL
GAS FIRED WALL HUNG & FLOOR MOUNT RESIDENTIAL
COMMERCIAL STAINLESS STEEL BOILERS
DynaMax SERIES
HYDRONIC HEATING
Models; DMH081, 101, 151, 201, 251,
211, 261, 291, 391, 501, 601, 701, 801
HOT WATER SUPPLY
Models; DMW082 ,102, 152, 202, 252,
212, 262, 292, 392, 502, 602, 702, 802
COMBINATION HEATING/HOT WATER SUPPLY
Models; DMC083, 103, 153, 203, 253,
213, 263, 293, 393, 503, 603, 703, 803
WARNING:
If the information in these instructions is not followed
exactly, a fire or explosion may result causing property
damage, personal injury or death
Do not store or use gasoline or other flammable
vapours and liquids in the vicinity of this or any
other appliance.
WHAT TO DO IF YOU SMELL GAS
o Do not try to light any appliance,
o Do not touch any electrical switch; do not
use any phone in your building,
o Immediately call your gas supplier from a
neighbour’s phone. Follow the gas
supplier’s instructions,
o If you cannot reach your gas supplier, call
the fire department.
Qualified installer, service agency or the
gas supplier must perform installation and
service.
To the
I
nstaller:
After installation, these instructions
must be given to the end user or left on or near the
appliance.
To the End User: This booklet contains important
information about this appliance. Retain for future
reference.
CAMUS HYDRONICS LTD.

Table of Contents

Question and Answer IconNeed help?

Do you have a question about the Camus Hydronics DynaMax DMH081 and is the answer not in the manual?

Summary

INSTALLATION OPERATION AND SERVICE MANUAL

WARNING: Fire and Explosion Hazard

Crucial safety warnings regarding fire and explosion risks.

What to Do If You Smell Gas

Emergency procedure for gas leaks to ensure safety.

Installer and End User Instructions

Key guidance for appliance owners and installers before operation.

PART 1 GENERAL INFORMATION

Introduction to the DynaMax Boiler

Overview of the DynaMax boiler's design and features.

Special Instructions for Owners

Key guidance for appliance owners before operation.

Checking Equipment Upon Receipt

Procedures for inspecting the appliance for shipping damage.

Sequence of Operation

Detailed step-by-step process of the boiler's start-up and operation.

PART 1 GENERAL INFORMATION (Continued)

Installation Codes and Compliance

Requirements for adhering to local and national installation standards.

Warranty Information and Coverage

Details on the appliance's warranty terms and conditions.

Removal of Existing Appliance

Steps for safely removing an old appliance from a system.

PART 1 GENERAL INFORMATION (Continued)

Boiler Room Operating Conditions

Environmental requirements for the boiler installation area.

Unit Location Requirements

Guidelines for selecting an appropriate installation location for the unit.

PART 1 GENERAL INFORMATION (Continued)

Clearances from Combustible Materials

Specifies minimum safe distances from flammable surfaces.

PART 2 AIR INLET AND VENTING

General Venting Guide

Comprehensive instructions for venting the appliance safely.

Category IV Venting Materials

Approved materials for Category IV venting installations.

PART 2 AIR INLET AND VENTING (Continued)

Category II Venting Materials

Approved materials for Category II venting installations.

Combined Combustion Air Inlet

Guidelines for ensuring adequate combustion air supply.

PART 2 AIR INLET AND VENTING (Continued)

Vent Termination and Air Inlet Clearances

Requirements for safe placement of vent and air inlet terminals.

Sidewall Venting Configurations

Options for sidewall termination of vent and air intake systems.

PART 2 AIR INLET AND VENTING (Continued)

Sidewall Concentric Vent;Air Installation

Procedures for installing a concentric vent and air system.

Vertical Direct Venting Termination

Guidelines for terminating vertical direct vent systems.

PART 3 GAS CONNECTION

Gas Connection Requirements

Essential steps and considerations for connecting the gas supply.

Checking Gas Supply Pressure

Procedure to verify correct gas pressure for safe operation.

PART 3 GAS CONNECTION (Continued)

High and Low Gas Pressure Switches

Information on optional pressure switches for safety monitoring.

Air;Gas Ratio Valve Operation

Explanation of the air/gas ratio valve's function in combustion.

PART 4 WATER CONNECTION

Freeze Protection for Outdoor Installations

Measures to prevent freezing in outdoor or unheated installations.

PART 4 WATER CONNECTION (Continued)

Minimum Pipe Size Requirements

Specifications for selecting appropriate pipe sizes for water connections.

Piping Arrangements

Recommended configurations for system piping.

PART 4 WATER CONNECTION (Continued)

Flow Proving Device Operation

How the flow proving device detects water presence.

Water Flow Switch Installation

Guidance on installing the water flow switch.

Low Water Cutoff (LWCO) Function

Explanation of the low water cutoff safety feature.

PART 5 ELECTRICAL & CONTROLS

Electrical Connections and Requirements

Proper wiring practices and electrical specifications for the unit.

High Limit Safety Control

Description of the high limit control and its function.

DynaMax Controller Functions

Overview of the DynaMax controller's capabilities and modes.

PART 5 ELECTRICAL & CONTROLS (Continued)

Error Table and Codes

Comprehensive list of error codes and their meanings.

Manual Reset Error Codes

Specific error codes requiring manual reset.

Automatic Reset Error Codes

Error codes that automatically reset.

PART 6 CONTROL PANEL

DynaMax Controller Overview

Description of the main control unit and its interface.

Setting the DynaMax Controller Parameters

How to adjust and configure controller settings.

Central Heating Modes

Different modes for central heating operation.

PART 6 CONTROL PANEL (Continued)

Domestic Hot Water Modes

Various modes for domestic hot water operation.

PART 7 COMPONENTS

Direct Spark Igniter

Description of the direct spark igniter component.

Flame Sensor

Description of the flame sensor component.

Combustion Air Fan

Description of the combustion air fan.

Gas Valve

Description of the gas valve assembly.

PART 8 LABVISION SOFTWARE

Installing LabVision Driver (Windows XP)

Step-by-step guide for driver installation on Windows XP.

Installing LabVision Driver (Windows 7)

Step-by-step guide for driver installation on Windows 7.

Starting Up LabVision Software

Initial steps to launch and use the LabVision software.

PART 8 LABVISION SOFTWARE (Continued)

Adjusting Fan Speeds via LabVision

How to adjust fan speeds using the LabVision software.

PART 8 LABVISION SOFTWARE (Continued)

LabVision Central Heating Configuration

Adjusting central heating parameters using LabVision.

Central Heating Mode Settings (Installer Level)

Specific settings for CH modes available to installers.

PART 8 LABVISION SOFTWARE (Continued)

Central Heating Mode Settings (1, 2, 3 Installer Level)

Detailed installer settings for CH modes 1, 2, and 3.

LabVision Domestic Hot Water Configuration

Adjusting DHW parameters using LabVision.

PART 8 LABVISION SOFTWARE (Continued)

DHW Mode Settings (Installer Level)

Installer-specific settings for DHW modes.

PART 8 LABVISION SOFTWARE (Continued)

LabVision Cascade System Setup

Configuring cascade boiler systems using LabVision.

PART 8 LABVISION SOFTWARE (Continued)

Data Logging Functionality

How to use LabVision's data logging feature.

PART 8 LABVISION SOFTWARE (Continued)

Viewing Log Files in Excel

Procedure for accessing and analyzing logged data in Excel.

Analyzing Excel Log Files

Interpreting logged data for troubleshooting and diagnostics.

PART 8 LABVISION SOFTWARE (Continued)

Error History Tracking

Using LabVision to record and review past errors.

PART 9 DYNAMAX CONTROL PANEL

Control Panel Buttons and Functions

Description of each button on the control panel.

PART 9 DYNAMAX CONTROL PANEL (Continued)

Introduction to the Control Panel

Overview of the DynaMax control panel interface.

Control Panel Home Screen

Description of the initial display screen.

Temperature and Status Display

Information shown on the status display.

PART 9 DYNAMAX CONTROL PANEL (Continued)

Menu Screen Navigation

How to navigate through the control panel menu options.

PART 9 DYNAMAX CONTROL PANEL (Continued)

System Monitor Display Details

Information available on the system monitor screen.

PART 9 DYNAMAX CONTROL PANEL (Continued)

Display Options Settings

How to configure display preferences like language and units.

PART 9 DYNAMAX CONTROL PANEL (Continued)

Central Heating Display Settings

Accessing and adjusting central heating parameters on the panel.

PART 9 DYNAMAX CONTROL PANEL (Continued)

Domestic Hot Water Display Settings

Accessing and adjusting DHW parameters on the panel.

PART 9 DYNAMAX CONTROL PANEL (Continued)

DHW Parameter Mode Details

Specific parameters for DHW modes on the control panel.

PART 9 DYNAMAX CONTROL PANEL (Continued)

Cascade Control Settings

Configuring cascade boiler systems via the control panel.

PART 9 DYNAMAX CONTROL PANEL (Continued)

Boiler Control Settings

Adjusting boiler-specific operational parameters.

Error Screen Display

How errors are presented and interpreted on the control panel.

PART 10 TROUBLESHOOTING

Troubleshooting Table Overview

A guide to diagnosing and resolving common appliance issues.

PART 10 TROUBLESHOOTING (Continued)

Ignition Failure Troubleshooting

Steps to resolve issues preventing burner ignition.

Flame Loss During Operation

Troubleshooting steps when the flame signal is lost during cycles.

PART 10 TROUBLESHOOTING (Continued)

Noisy Operation Diagnosis

Identifying and fixing causes of unusual noise from the appliance.

High Limit Trip Troubleshooting

Resolving issues related to high limit safety trips.

Fan Speed Issues

Diagnosing and correcting problems with fan speed.

PART 10 TROUBLESHOOTING (Continued)

Flue Gas and Sensor Errors

Troubleshooting errors related to flue gas and sensor readings.

Flame Detection and Display Issues

Resolving problems with flame detection and blank screens.

Ignition Error Troubleshooting Flowchart

Fan Error Troubleshooting Flowchart

Blocked Flue Error Troubleshooting Flowchart

Flow Switch Not Closed Error Troubleshooting Flowchart

Flue Gas Error Troubleshooting Flowchart

Flame Appears and Disappears Troubleshooting

PART 10 SETTING THE CORRECT COMBUSTION

Setting Correct Combustion

Procedure for adjusting combustion settings for optimal performance.

Gas Valve Adjustment Procedure

Steps for adjusting the gas valve for proper combustion.

PART 10 SETTING THE CORRECT COMBUSTION (Continued)

Gas Valve Adjustment (DM 299-399)

Specific adjustment steps for DM 299-399 gas valves.

Gas Valve Adjustment (DM 500-800)

Specific adjustment steps for DM 500-800 gas valves.

PART 11 MAINTENANCE

Examine the Venting System

Regular inspection of the venting system for safety and performance.

Visually Check Main Burner Flames

Procedure for checking burner flame appearance during operation.

PART 11 MAINTENANCE (Continued)

Cleaning Boiler Heat Exchanger

Instructions for cleaning the heat exchanger assembly.

Condensate Treatment and Neutralization

Managing condensate and its pH level.

Igniter and Flame Sensor Maintenance

Cleaning and inspecting igniter and flame sensor components.

Check Igniter Ground Wiring

Verifying the integrity of the igniter's ground connection.

Burner Maintenance Procedures

Steps for inspecting and cleaning the burner.

PART 11 MAINTENANCE (Continued)

Removal of Combustion Chamber Lining

Guidance on safely removing the combustion chamber lining.

Combustion and Ventilation Air Checks

Ensuring unobstructed airflow for combustion.

Gas Valve Voltage Check

Verifying the correct voltage supply to the gas valve.

Combustible Materials Safety

Warnings about keeping flammable materials away from the appliance.

Freeze Protection for Installations

Measures to protect the appliance from freezing.

PART 11 MAINTENANCE (Continued)

Optional Freeze Protection for Heating Boiler Systems

Specific antifreeze recommendations for heating systems.

PART 12 INSTALLATIONS

Checking the Installation

Pre-installation checks for gas, water, and electrical connections.

Checking the Construction

Verifying wiring, connections, and flue gas integrity.

Heating Boiler Installation Guidelines

General principles for installing heating boilers.

Inspect & Recharge Condensate Reservoir

Maintenance steps for the condensate collection system.

PART 12 INSTALLATIONS (Continued)

Water Connections

Requirements for connecting water supply and return lines.

Piping Length Considerations

Guidelines on pipe diameter and length for proper flow.

Typical Boiler Installation Summary

General rules and operational checks for boiler setup.

PART 12 INSTALLATIONS (Continued)

Boiler Operation Sequence

How the boiler starts up and modulates based on demand.

Domestic Hot Water with Storage Tank

Installation for units with a DHW storage tank.

Domestic Hot Water with Plate Heat Exchanger

Installation for units using a plate heat exchanger for DHW.

PART 12 INSTALLATIONS (Continued)

Temperature Rise at Full Firing Rate

How to check and adjust temperature rise for optimal performance.

PART 12 INSTALLATIONS (Continued)

Setting the Correct Combustion

Procedure for adjusting combustion settings.

Cascade Setup Procedure

Steps for configuring multiple boilers in a cascade system.

PART 13 PIPING DIAGRAMS

Single Boiler Hydronic Heating Piping Arrangement

Diagram illustrating a single boiler hydronic heating system layout.

PART 13 PIPING DIAGRAMS (Continued)

Single Combination Boiler Piping Arrangement

Diagram for a combination boiler with zoned piping.

PART 13 PIPING DIAGRAMS (Continued)

Hydronic Heating & Indirect Storage Tank Piping

Diagram for a system with indirect DHW storage.

PART 13 PIPING DIAGRAMS (Continued)

Hydronic Heating & Direct Storage Tank Piping

Diagram for a system with direct DHW storage.

PART 13 PIPING DIAGRAMS (Continued)

Multiple Boiler Hydronic Heating Piping Arrangement

Diagram for a multi-boiler hydronic heating system.

PART 14 EXPLODED VIEW & PARTS LIST

DynaMax Wall Hung Exploded View

Visual breakdown of wall-hung unit components.

DynaMax Wall Hung Parts List

List of replacement parts for wall-hung models.

PART 14 EXPLODED VIEW & PARTS LIST (Continued)

DynaMax Floor Mount Exploded View

Visual breakdown of floor-mount unit components.

DynaMax Floor Mount Parts List

List of replacement parts for floor-mount models.

PART 14 EXPLODED VIEW & PARTS LIST (Continued)

Parts List by Model (Heat Exchanger, Burner)

Table of parts specific to different DynaMax models.

PART 14 EXPLODED VIEW & PARTS LIST (Continued)

Parts List by Model (Pumps, Mixing Chamber)

Table of parts specific to different DynaMax models.

PART 14 EXPLODED VIEW & PARTS LIST (Continued)

Parts List by Model (Valves, High Limit)

Table of parts specific to different DynaMax models.

PART 14 EXPLODED VIEW & PARTS LIST (Continued)

Parts List by Model (Brackets, Panels)

Table of parts specific to different DynaMax models.

PART 14 EXPLODED VIEW & PARTS LIST (Continued)

Parts List by Model (Adapters, Orifices)

Table of parts specific to different DynaMax models.

PART 14 EXPLODED VIEW & PARTS LIST (Continued)

Parts List by Model (Adapters, Gaskets)

Table of parts specific to different DynaMax models.

PART 15 ELECTRICAL DIAGRAMS

DM 80-250 Internal Wiring Diagram (Wall Hung)

Electrical wiring schematic for wall-hung models.

PART 15 ELECTRICAL DIAGRAMS (Continued)

DM 210-299 Internal Wiring Diagram (Floor Mount)

Electrical wiring schematic for floor-mount models.

PART 15 ELECTRICAL DIAGRAMS (Continued)

848 IF Interface Module Wiring Schematic

Wiring diagram for the 848IF interface module.

PART 15 ELECTRICAL DIAGRAMS (Continued)

Field Wiring Guide

General guidelines for connecting field wiring components.

System Sensor and Cascade Wiring

Wiring instructions for system sensors and cascade setups.

PART 15 ELECTRICAL DIAGRAMS (Continued)

Detailed Connector Descriptions

Pin-out and function for each electrical connector.

CONDENSING BOILER LIMITED WARRANTY

Warranty Exclusions

Conditions not covered by the appliance warranty.

Heat Exchanger Warranty Details

Specific warranty terms for the heat exchanger.

Burner and Other Parts Warranty

Warranty coverage for burner and other components.

Camus Hydronics DynaMax DMH081 Specifications

General IconGeneral
Input BTU/hr80, 000
Fuel TypeNatural Gas or Propane
Efficiency85% AFUE
Water Connections1" NPT
Gas Connection1/2" NPT
Flue Diameter3"
Operating Pressure30 psi

Related product manuals