Contents
PART 1 GENERAL INFORMATION ............................................................................................................................................ 1
1.1 INTRODUCTION............................................................................................................................................................ 1
1.2 SPECIAL INSTRUCTIONS TO OWNER ............................................................................................................................ 1
1.3 CHECKING EQUIPMENT ............................................................................................................................................... 1
1.4 DISPLAY UNIT ............................................................................................................................................................... 1
1.5 SEQUENCE OF OPERATION .......................................................................................................................................... 1
1.5.1 Heat Transfer Process ................................................................................................................................................. 1
1.5.2 End of Sequence.......................................................................................................................................................... 2
1.6 INSTALLATION CODES .................................................................................................................................................. 2
1.7 WARRANTY .................................................................................................................................................................. 2
1.8 REMOVAL OF EXISTING APPLIANCE ............................................................................................................................. 2
1.9 BOILER/FURNACE ROOM OPERATING CONDITION ..................................................................................................... 3
1.10 LOCATION OF UNIT ...................................................................................................................................................... 3
1.11 CLEARANCE FROM COMBUSTIBLE MATERIAL ............................................................................................................. 4
PART 2 AIR INLET AND VENTING ............................................................................................................................................. 8
2.1 GENERAL VENTING GUIDE ........................................................................................................................................... 8
2.2 CATEGORY IV VENTING ................................................................................................................................................ 8
2.2.1 Approved Venting Materials Category IV .................................................................................................................... 8
2.3 CATEGORY II VENTING ................................................................................................................................................. 9
2.3.1 Approved Venting Materials Category II ..................................................................................................................... 9
2.4 COMBINED COMBUSTION AIR INLET ........................................................................................................................... 9
2.5 VENT TERMINATION AND AIR INLET CLEARANCES .................................................................................................... 10
2.5.1 Sidewall Venting ........................................................................................................................................................ 10
2.5.2 Sidewall Air Inlet ....................................................................................................................................................... 10
2.5.3 Sidewall Concentric Vent/Air .................................................................................................................................... 11
2.6 Vertical Direct Venting ............................................................................................................................................... 11
PART 3 GAS CONNECTION ..................................................................................................................................................... 13
3.1 GAS CONNECTION ..................................................................................................................................................... 13
3.2 GAS PIPING ................................................................................................................................................................ 13
3.3 INSTALL PIPING ......................................................................................................................................................... 13
3.4 CHECKING GAS SUPPLY PRESSURE ............................................................................................................................ 13
3.5 HIGH and LOW GAS PRESSURE SWITCHES (Optional) ............................................................................................... 14
3.6 AIR/GAS RATIO VALVE ............................................................................................................................................... 14
3.7 BURNER...................................................................................................................................................................... 14
PART 4 WATER CONNECTION ................................................................................................................................................ 15
4.1 FREEZE PROTECTION OUTDOOR INSTALLATION ....................................................................................................... 15
4.2 WARNING REGARDING CHILLED WATER SYSTEMS ................................................................................................... 16
4.3 INLET AND OUTLET CONNECTIONS ........................................................................................................................... 16
4.4 MINIMUM PIPE SIZE REQUIREMENTS ....................................................................................................................... 16
4.5 HEAT EXCHANGER ..................................................................................................................................................... 16
4.6 LOW WATER TEMPERATURE SYSTEMS ...................................................................................................................... 16
4.7 PIPING ARRANGEMENTS ........................................................................................................................................... 16
4.7.1 Field Supplied Components ...................................................................................................................................... 16
4.8 FLOW PROVING DEVICE (wall mount models and combination models only) .......................................................... 18
4.9 WATER FLOW SWITCH (Floor mount hydronic and DHW models only) .................................................................... 18
4.10 LOW WATER CUTOFF (If Equipped) ........................................................................................................................... 18
4.11 RELIEF VALVE ............................................................................................................................................................. 18
4.12 DHW TUNING VALVE (combination models only) ..................................................................................................... 18
PART 5 ELECTRICAL & CONTROLS .......................................................................................................................................... 19
5.1 ELECTRICAL CONECTIONS .......................................................................................................................................... 19
5.2 HIGH LIMIT ................................................................................................................................................................. 19
5.3 DYNAMAX CONTROLLER ............................................................................................................................................ 19
5.3.1 SERVICE PARTS .......................................................................................................................................................... 19
5.3.2 IGNITION MODULE LOCKOUT FUNCTIONS ............................................................................................................... 19
5.4 ERROR TABLE ............................................................................................................................................................. 20