Canon Finisher-AK1 - User Manual

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7654321

Finisher-AK1 / Saddle Finisher-AK2

Service Manual

Revision 1.2

April 7, 2015

Product Outline

Technology

Periodic Servicing

Parts Replacing and Cleaning

Adjustment

Troubleshooting

Installation

Appendix

Main Page

Table of Contents4
Safety Precautions8
Notes before Servicing9
Points to Note at Cleaning9
Product Outline10
Product Specifications10
Specifications11
Names of Parts14
External View14
Cross Section15
Technology16
Basic Construction16
Electrical Control Unit16
Overview18
Finisher Controller PCB18
Saddle Stitcher Controller PCB19
Stacking Unit20
Overview20
Tray Ascent/Descent Control21
Auxiliary Tray Lift Control22
Tray Paper Surface Detection23
Feeding Unit24
Overview24
Basic Sequence of Operations26
Horizontal Registration Detection27
Side Registration Correction Operation Shift Operation28
Buffer Operation30
Switching over the Paper Path31
Assist Roller Engage Operation31
Intermediate Process Tray Assembly32
Overview32
Basic Sequence of Operations33
Stacking Operation34
Shift Operation37
Stapling Operation38
Delivery Operation39
Neat Alignment Operation41
Saddle Stitcher Unit43
Overview43
Basic Sequence of Operations44
Paper Feed Operation45
Alignment Operation47
Staple Operation48
Paper Folding/Delivery Operations49
Detecting Jams52
Jam Inspection in Finisher52
Stitcher Area Jam Detection54
Periodic Servicing55
User Maintenance55
Maintenance and Inspection55
Periodically Replaced Parts57
Durables57
Periodical Servicing58
Parts Replacing and Cleaning59
List of Parts59
List of External/Internal Covers60
List of Main Unit61
List of Consumable Parts Locations65
Sensors66
Motors68
Solenoids70
Pcbs72
Switchs74
Fans75
Removing from the Connection Equipment76
Removing from the Host Machine76
External/Internal Covers78
Removing the Rear Cover78
Removing the Rear Upper Cover (Right)79
Removing the Rear Upper Cover (Left)79
Removing the Inner Cover (Upper)80
Removing the Inner Cover (Lower)81
Electric Control Assembly82
Removing the Finisher Controller PCB82
Removing the Neat Stack Driver PCB82
Removing the Feed Motor Driver PCB83
Removing the Saddle Stitcher Controller PCB83
Stacking Assembly85
Points to Note on Handling the Stack Wall Rail85
Removing the Stack Wall (Upper)85
Removing the Stack Wall (Lower)87
Points to Note on Tray A/B Cable89
Removing the Tray a Unit90
Removing the Tray B Unit93
Adjusting Position of Tray a95
Removing the Tray A/B Lifting Motor95
Feed Assembly97
Removing the Delivery Static Eliminator97
Removing the Upper Feed Unit98
Removing the Inlet Feed Motor100
Removing the Paper Trailing Edge Drop Motor101
Removing the Buffer Front Feed Motor101
Removing the Buffer Motor102
Removing the Puncher Unit104
Removing the Side Registration Sensor Unit105
Removing the Side Registration Sensor PCB106
Removing the Side Registration Shift Unit107
Removing the Side Registration Shift Motor111
Removing the Shift Motor112
Intermediate Process Tray Assembly113
Removing the Stack Delivery Roller Upper Static Eliminator113
Removing the Neat Paddle (Upper)113
Removing the Neat Paddle (Lower)114
Removing the Neat Stack Unit (Upper)115
Removing the Neat Stack Unit (Lower)117
Removing the Stapler118
Adjusting Position of Stapler119
Removing the Process Tray Unit120
Removing the Paddle Unit123
Removing the Paddle123
Removing the Stack Delivery Upper Roller124
Removing the Process Tray (Front)126
Removing the Process Tray (Rear)127
Removing the Feed Belt128
Removing the Stack Delivery Motor130
Removing the Process Tray Plate Unit130
Removing the Front Alignment Motor131
Removing the Rear Alignment Motor133
Right Angle Adjustment of Alignment Plate135
Removing the Process Upper Guide Unit136
Removing the Belt Controller Unit139
Removing the Belt Roller143
Saddle Stitcher Assembly147
Removing the Saddle Inner Cover (Upper)147
Removing the Saddle Inner Cover (Lower)147
Removing the Saddle Inlet Roller Static Eliminator148
Removing the Saddle Intermediate Static Eliminator149
Removing the Saddle Stapler149
Removing the Feed Guide Lower Static Eliminator150
Removing the Disengagement Roller151
Removing the Thrust Unit153
Removing the Push-On Plate155
Removing the Positioning Plate Unit156
Pulling out the Saddle Unit (Service Position)157
Removing the Saddle Inlet Static Eliminator158
Removing the Saddle Unit159
Removing the Press Unit160
Removing the Press Roller Unit163
Removing the Fold Roller166
Removing the Alignment Roller Unit170
Removing the Alignment Roller171
Removing the Saddle Alignment Motor171
Adjustment172
Basic Adjustment172
Outline173
Height Adjustment174
Side Registration/Skew Adjustment177
Adjusting Sensor Light Intensity181
Adjustment at Time of Parts Replacement183
Outline183
Adjusting Sensor Light Intensity185
Adjusting Position of Tray a187
Adjusting the Alignment Position of the Upper Neat Alignment Plate188
Adjusting the Alignment Position of the Lower Neat Alignment Plate190
Adjusting the Height of Corrugation Roller for Stack Delivery192
Right Angle Adjustment of Alignment Plate196
Adjusting Alignment Plate Position197
Adjusting Position of Stapler199
Adjusting Staple Position (1-Stapling at the Rear)200
Adjusting Staple Position (1-Stapling at the Front)203
Adjusting Staple Position (2-Stapling Positions)206
Adjusting Delivery of Staple Stack (Lower Delivery)208
Adjusting Delivery of Staple Stack (Saddle Delivery)211
Saddle Stitch/Fold Placement Adjustment214
Adjusting Saddle Stitching Position218
Adjusting Saddle Folding Position220
Adjusting Position of Saddle Lead Edge Stopper221
Adjustment after Replacing Finisher Controller PCB223
Bufferless Mode224
Adjustment in the Case of Failure in Stacking Performance of Tray (Upper Curl)225
Adjustment in the Case of Failure in Stacking Performance of Tray (Lower Curl)227
Adjustment in the Case of Failure in Stacking Performance of Tray (Run-On of Paper When Using Thin Paper)229
Adjustment in the Case of Canceling Limit for Tray Stack231
Adjusting Alignment for Saddle Stapling233
Auxiliary Adjustment236
Outline236
Adjusting Position of Tray a238
Adjusting Position of Feed Belt239
Adjusting Staple Position (1-Stapling at the Rear)241
Adjusting Staple Position (1-Stapling at the Front)244
Adjusting Staple Position (2-Stapling Positions)247
Adjusting Delivery of Staple Stack (Lower Delivery)249
Adjusting Delivery of Staple Stack (Saddle Delivery)252
Saddle Stitch/Fold Placement Adjustment255
Adjusting Saddle Stitching Position259
Adjusting Saddle Folding Position261
Adjusting Position of Saddle Lead Edge Stopper262
Adjusting Position for Saddle Alignment Width265
Bufferless Mode267
Adjusting Assist Stopper Position268
Adjusting Height of Staple Inlet Guide269
Adjusting Paddle Height271
Adjustment in the Case of Failure in Stacking Performance of Tray (Upper Curl)273
Adjustment in the Case of Failure in Stacking Performance of Tray (Lower Curl)275
Adjustment in the Case of Failure in Stacking Performance of Tray (Run-On of Paper When Using Thin Paper)277
Adjustment in the Case of Canceling Limit for Tray Stack279
Adjusting Alignment for Saddle Stapling281
Adjusting Engagement/Disengagement Position of Saddle Disengagement Roller284
Adjusting Feeding Distance of Saddle Disengagement Roller286
Adjusting Side Registration of Saddle288
Setting of Pressless Mode291
Adjusting Delivery Angle292
Setting of Tray Speed294
Changing Lower Delivery Mode296
Setting of Stop-Less Stacking298
Adjusting Hole Positions in Feeding Direction299
Upper/Lower Neat Paddle Position Adjustment300
Punch Skew Tolerance Adjustment Mode303
Process Tray Alignment Operation Adjustment Mode with A4R/LTRR Size Paper305
Side Registration Position Fine Adjustment Mode (Shift Amount Change)306
Troubleshooting309
Upgrading309
Drive/Sensor Check311
Motor,Solenoid311
Sensor314
Installation317
How to Check this Installation Procedure318
When Using the Parts Included in the Package318
Symbols in the Illustration318
Points to Note about Installation318
Checking the Unpacking Space319
Checking the Contents320
Unpacking321
A Note on Turning ON/OFF the Power of the Host Machine323
Installation Procedure324
Before Installing the Finisher324
Connecting with the Host Machine326
Connecting with the Multi Drawer Document Insertion Unit328
Connecting with the the Professional Puncher Integration Unit331
Connecting with the Paper Folding Unit334
Connecting with the High Capacity Stacker337
Connecting with the Perfect Binder340
Connecting with the Document Insertion Unit343
Connecting the Cable346
Checking Connection350
Adjustment350
Height Adjustment350
Side Registration/Skew Adjustment354
Attaching the Labels358
A Note on Moving the Machine360
Appendix361
Service Tools361
Solvents and Oils361
List of Signals361
List of Signals (Finisher)364
List of Signals (Saddle)366
General Circuit Diagram367

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Canon Finisher-AK1 Specifications

General

Brand	Canon
Model	Finisher-AK1
Category	Finishers
Language	English

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