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ImageRUNNER 1022iF
Canon ImageRUNNER 1022iF - User Manual
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S
e
p 22 2006
Service Manual
iR1018/1019/1022/1023 Series
2
Table of Contents
Main Page
default chapter
7
Table of Contents
7
Chapter 1 Introduction
17
System Construction
21
System Configuration
21
Product Specifications
24
Names of Parts
24
External View (Front)
24
External View (Rear)
24
Cross-Section (Main Body)
25
Cross Section (ADF)
26
Using the Machine
27
Turning on the Power Switch
27
When Turning off the Main Power Switch
28
Control Panel
30
User Mode Items
31
Common Settings
31
Copy Settings
31
Tx/Rx Settings
32
Address Book Set
32
Printer Settings
34
Timer Settings
34
Adjust./Cleaning
35
Report Settings
35
System Settings
35
Maintenance by the User
37
User Maintenance Items
37
Cleaning
37
Safety
39
Safety of Toner
39
Safety of the Laser Light
39
CDRH Regulations
39
Handling the Laser Unit
39
Point to Note about Fire
40
Cautions as to the Replacement and Disposal of Lithium Battery
40
Product Specifications
41
ADF Specifications
42
Fax Specifications
43
Function List
43
Print Speed (Ir1018/Ir1018J/1019/Ir1019J))
43
Print Speed (Ir1022/1022A/1022F/1022I/1022If/1022J/1022N/Ir1023/1023N/1023If)
44
Types of Paper
44
Chapter 2 Installation
47
Installing the Card Reader
51
Points to Note
51
Checking the Contents
51
Installation Procedure
53
Registering the Card Ids
62
Chapter 3 Basic Operation
63
Construction
67
Functional Construction
67
Image Processor PCB
67
DC Controller PCB
69
Analog Processor PCB
70
Power Supply PCB
70
Relay PCB
70
Control Panel PCB
70
NCU PCB (if Equipped with Fax Functions)
70
Network PCB (if Equipped with Network Functions)
70
Modular Jack PCB (if Equipped with Fax Functions)
70
Modem PCB (if Equipped with Fax Functions)
70
Basic Sequence
72
Chapter 4 Original Exposure System
75
Construction
79
Specifications, Control Methods, and Functions
79
Major Components
79
Basic Sequence
80
Basic Sequence at Power-On
80
Basic Sequence after Depression of Start Key (Book Mode, One Sheet of Original)
80
Basic Sequence after Depression of Start Key (ADF Mode, One Sheet of Original)
81
Various Control
81
Enlargement/Reduction
81
Magnification Change in Vertical Scan Direction
81
Magnification Change in Horizontal Scan Direction
81
Dirt Sensor Control
82
Outline
82
Parts Replacement Procedure
84
Copyboard Glass
84
Removing the Copyboard Glass
84
Procedure after Replacing the Copyboard Glass (Equipped with SEND Functions)
84
Reader Controller PCB
84
Removing the Analog Processor PCB
84
Scanner Motor
84
Removing the Reader Motor
84
Contact Sensor
84
Removing the Contact Sensor
84
Procedure after Replacing the CS
85
Contact Sensor HP Sensor
85
Removing the Contact Sensor Home Position Sensor
85
Chapter 5 Laser Exposure
87
Construction
91
Specifications and Control Mechanism
91
Main Components
92
Parts Replacement Procedure
93
Laser Scanner Unit
93
Removing the Laser Scanner Unit
93
Chapter 6 Image Formation
95
Construction
99
Specifications and Control Mechanism
99
Outline
100
Image Formation Process
101
Reproduction Processes
101
Parts Replacement Procedure
102
Developing Assembly
102
Removing the Developing Unit
102
Transfer Charging Roller
102
Removing the Transfer Charging Roller
102
Waste Toner Full Sensor
102
Removing the Waste Toner Full Sensor
102
Chapter 7 Pickup/Feeding System
103
Construction
107
Outline
107
Detecting Jams
108
Jam Detection Outline
108
Outline
108
Types of Jams
108
Cassette Pick-Up Unit
109
Outline
109
Retry Pickup
109
Detecting the Size of Paper
109
Manual Feed Pickup Unit
110
Outline
110
Retry Pickup
110
Detecting the Size of Paper
110
Duplex Feeding Unit
111
Outline
111
Parts Replacement Procedure
112
Pickup Roller
112
Removing the Cassette Pickup Roller
112
Cassette Paper Sensor
112
Removing the Cassette Paper Sensor
112
Cassette Pickup Solenoid
112
Removing the Cassette Pickup Solenoid
112
Manual Pickup Roller
113
Removing the Manual Pickup Roller
113
Manual Feed Tray Paper Sensor
113
Removing the Manual Tray Sensor
113
Manual Feed Pickup Solenoid
113
Removing the Manual Pickup Solenoid
113
Manual Separation Pad
113
Removing the Manual Separation Pad
113
Registration Roller
114
Removing the Registration Roller
114
Registration Sensor
116
Removing the Registration Sensor
116
Registration Clutch
116
Removing the Registration Clutch
116
Feeding Roller
117
Removing the Cassete Feed Roller
117
Duplex Pickup Solenoid
117
Removing the Duplex Pickup Solenoid
117
Separation Roller
117
Removing the Cassette Separation Roller
117
Chapter 8 Fixing System
119
Construction
123
Specifications, Control Mechanisms, and Functions
123
Outline
123
Various Control Mechanisms
124
Controlling the Fixing Film Temperature
124
Outline
124
Target Temperatures by Mode
124
Protective Functions
125
Outline
125
Failure Detection
125
Parts Replacement Procedure
127
Fixing Unit
127
Removing the Fixing Unit
127
Installing the Fixing Unit
128
Pressure Roller
129
Removing the Pressure Roller
129
Fixing Film
129
Removing the Fixing Film Unit
129
Fixing Delivery Sensor
130
Removing the Delivery Sensor
130
Chapter 9 External and Controls
133
Control Panel
137
Outline
137
Fans
137
Power Supply System
138
Power Supply
138
Outline
138
Rated Output of the Power Supply PCB
138
Protection Function
139
Protective Functions
139
Parts Replacement Procedure
140
External Covers
140
Detaching the Reader Rear Cover (Small)
140
Detaching the Rear Cover
140
Detaching the Reader Left Cover
141
Detaching the Front-Left Cover
141
Detaching the Rear-Left Cover
141
Detaching the Reader Right Cover
141
Detaching the Right Cover
142
Drive Unit
143
Removing the Main Drive Unit
143
Detaching the
143
Detaching the Inner Cover
143
Detaching the Delivery Tray
143
Removing the Pickup Drive Unit
144
Removing the Fixing/Duplex Drive Unit
144
Power Supply Unit
144
Removing the Power Supply PCB
144
Control Panel
144
Removing the Operation Panel Unit
144
Image Processor PCB
145
Removing the Image Processor PCB
145
Procedure after Replacing the Image Processor PCB
146
Ncu Pcb
146
Removing the NCU PCB
146
Modular Jack PCB
146
Removing the Modular Jack PCB
146
Modem PCB
146
Removing the Modem PCB
146
Network PCB
147
Removing the Network PCB
147
Relay PCB
147
Removing the Relay PCB
147
Interlock Switch
147
Removing the Interlock Switch
147
Fans
147
Removing the Heat Discharge Fan
147
Other
148
Removing the Speaker
148
Chapter 10 Original Feeding System
149
Basic Construcion
153
Outline
153
Drive Mechanism
153
Basic Operation
154
Outline of Operation Mode
154
Document Size Detection
156
Paper Pickup Operation
156
Reversal Operation
156
Delivery Operation
157
Detection Jams
159
Outline
159
Parts Replacement Procedure
160
Adf
160
Removing the ADF
160
External Covers
160
Removing the
160
Removing the Rear Cover
160
Detaching the Open/Close Cover
160
Removing the Pickup Tray
161
ADF Drive Unit
161
Removing the Drive Unit
161
Feed Frame Unit
161
Removing the Feed Frame Unit
161
ADF Motor Unit
162
Removing the ADF Motor
162
Pick-Up/Feed Roller Unit
162
Removing the Pickup/Feed Roller Unit
162
Pickup Roller
163
Removing the Pickup Roller
163
Original Separation Pad
163
Removing the Separation Pad
163
Feed Roller
164
Removing the Feed Roller
164
Original Sensor
164
Removing the Document Set Sensor
164
Separation Rear Sensor
164
Removing the Separation Rear Sensor
164
Registration Sensor
164
Removing the Registration Sensor
164
Document Edge Sensor
164
Removing the Document Edge Sensor
164
Pick-Up Solenoid
165
Removing the Pickup Solenoid
165
Registaration Solenoid
165
Removing the Registration Solenoid
165
Roller Release Solenoid
165
Removing the Roller Release Solenoid
165
Chapter 11 Maintenance and Inspection
167
Periodically Replaced Parts
171
Durables and Consumables
171
Durables
171
Scheduled Servicing Basic Procedure
171
Periodeical Service Items
171
Chapter 12 Standards and Adjustments
173
Image Adjustments
177
Image Parallelism Adjustment
177
Scanning System
178
Procedure after Replacing the CS
178
Procedure after Replacing the Copyboard Glass (if Equipped with SEND Functions)
178
Electrical Components
178
Procedure after Replacing the Image Processor PCB
178
Actions to Take before All Clearing (Backing up the User Data)
178
Adf
179
Outline
179
Preparing a Test Sheet for Adjustment
179
Adjusting the Mechanical System
179
Adjusting the Perpendicularity
179
Adjusting the Ellectrical System
179
Adjusting the Magnification
179
Adjusting the Horizontal Registration
179
Leading Edge Registration Adjustment
180
Chapter 13 Correcting Faulty Images
181
Making Lnitial Checks
185
Site Environment
185
Checking the Paper
185
Checking the Placement of Paper
185
Checking the Durables
185
Checking the Units and Functional Systems
185
Others
186
Outline of Electrical Components
187
Clutch/Solenoid
187
List of Clutches/Solenoids/Motors/Fans
187
Sensor
188
List of Sensors
188
Lamps, Heaters, and Others
189
List of Lamps, Heaters, and Others
189
Pcbs
191
List of Pcbs
191
Chapter 14 Self Diagnosis
193
Error Code Details
197
Jam Code
198
Jam Codes (Main Body)
198
Jam Codes (ADF)
198
FAX Error Codes
199
Outline
199
Error Code Outline
199
User Error Code
199
Service Error Code
199
Chapter 15 Service Mode
201
Outline
207
Outline of Service Mode
207
Using the Mode
208
Default Settings
208
Service Mode Menus
208
Setting of Bit Switch (SSSW)
214
Outline
214
Bit Switch Composition
214
Sssw-Sw01
214
List of Functions
214
Detailed Discussions of Bit 0
214
Sssw-Sw03
214
Detailed Discussions of Bit 7
214
Sssw-Sw04
214
Detailed Discussions of Bit 2
215
Detailed Discussions of Bit 3
215
Detailed Discussions of Bit 4
215
Detailed Discussions of Bit 6
215
Sssw-Sw05
215
List of Functions
215
Detailed Discussions of Bit 1
215
Sssw-Sw12
216
List of Functions
216
Sssw-Sw13
216
Detailed Discussions of Bit 2
216
Sssw-Sw14
217
List of Functions
217
Detailed Discussions of Bit 2
217
Detailed Discussions of Bit 4
217
Sssw-Sw28
217
Detailed Discussions of Bit 0
217
Detailed Discussions of Bit 1
217
Detailed Discussions of Bit 3
217
Detailed Discussions of Bit 5
217
Sssw-Sw30
218
List of Functions
218
Detailed Discussions of Bit 5
218
Sssw-Sw34
218
Detailed Discussions of Bit 0
218
Detailed Discussions of Bit 1
218
Setting of Menu Switch (Menu)
218
Menu Switch Composition
218
005 NL Equalizer
219
006 Telephone Line Monitor
219
007 ATT Transmission Level
219
008 V.34 Modulation Speed Upper Limit
219
009 V.34 Data Speed Upper Limit
219
010 Frequency of the Pseudo CI Signal
219
Setting of Numeric Parameter (NUMERIC Param.)
219
Numerical Parameter Composition
219
005: NCC Pause Length (Pre-ID Code)
220
006: NCC Pause Length (Post-ID Code)
220
010: Line Connection Identification Length
220
011: T.30 T1 Timer (for Reception)
220
013: T.30 EOL Timer
220
015: Hooking Detection Time
220
016: Time Length to First Response at Time of Fax/Tel Switchover
220
017: Pseudo RBT Signal Pattern on Time Length><018: Pseudo RBT Signal Pattern off Time Length (Short)><019: Pseudo RBT Signal Pattern off Time Length (Long)
220
002: RTN Transmission Condition (1)><003: RTN Transmission Condition (2)><004: RTN Transmission Condition (3)
220
020: Pseudo CI Signal Pattern on Time Length><021: Pseudo CI Signal Pattern off Time Length (Short)><022: Pseudo CI Signal Pattern off Time Length (Long)
221
023: CNG Detention Level for Fax/Tel Switchover
221
024: Pseudo RBT Transmission Level at Time of Fax/Tel Switchover
221
025: Answering Machine Connection Function Signal Detection Time
221
027: V.21 Low-Speed Flag Preamble Identification Length
221
056 - 061: Count Type Select
221
Setting of Scanner Functions (SCANNER)
224
Numeric Parameter Functional Configuration
224
024:CIS Scan Position During ADF Scanning
225
026:Distance from the Standby Position of CIS to the Shading Start Point
225
031: Vertical Scan Start Position Adjustment
225
032: Horizontal Scan Start Position Adjustment
225
033: Vertical Scan Magnification Correction
225
034: Horizontal Scan Magnification Correction
225
035: - 036:Reader Motor Speed Change
225
041: Vertical Scan Start Position Adjustment (When Scanning on a Document Fed from ADF)
225
042: Horizontal Scan Start Position Adjustment (When Scanning on a Document Fed from ADF)
225
043: Horizontal Scan End Position Correction ((Copy:scanning on ADF)
226
044: Horizontal Scan End Position Correction (Superfine:scanning on ADF)
226
045: Horizontal Scan End Position Correction (Fine:scanning on ADF)
226
046: Horizontal Scan End Position Correction (Standard:scanning on ADF)
226
047: Vertical Scan Magnification Correction (When Scanning on a Document Fed from ADF)
226
048: Horizontal Scan Magnification Correction (When Scanning on a Document Fed from ADF)
226
054: Pickup Motor Speed Correction (When the ADF Is Used)
226
193: ADF Special Standard-Sized Paper: LGL Misidentification-Ready
226
194: ADF Special Standard-Sized Paper: LTR Misidentification-Ready
226
195: ADF Special Standard-Sized Paper: LTR_R Misidentification-Ready
226
213: XYZ Correction Value (X) of Standard White Plate> (Equipped with SEND Functions)
227
214: XYZ Correction Value (Y) of Standard White Plate> (Equipped with SEND Functions)
227
215: XYZ Correction Value (Z) of Standard White Plate> (Equipped with SEND Functions)
227
Setting of Printer Functions (PRINTER)
227
Service Soft Switch Settings (PRINTER)
227
Sssw-Sw05
227
List of Functions
227
Detailed Discussions of Bit 7
227
Sssw-Sw14
228
Sssw-Sw15
228
Numerin Parameter Settings (Numeric Prama.)
229
Numeric Parameter Functional Configuration
229
031: Top Registration Adjustment (Manual Feed Tray)
229
032: Top Registration Adjustment (Cassette)
229
033: Top Registration Adjustment (Duplex Unit)
229
034: Left-End Registration Adjustment (Manual Feed Tray)
229
035: Left-End Registration Adjustment (Cassette 1)
229
036: Left-End Registration Adjustment (Cassette 2)
229
039: Left-End Registration Adjustment (Duplex Unit)
229
040: Target Fixing Temperature Adjustment (Manual Feed Tray)
229
042: Target Fixing Temperature Adjustment (Cassette 2)
230
051: Target 2-Sided Temperature Adjustment
230
053: Margin Adjustment at the Leading Edge of the Copy
230
054: Margin Adjustment at the Trailing Edge of the Copy
230
055: Margin Adjustment at the Right Edge of the Copy
230
056: Margin Adjustment at the Left Edge of the Copy
230
Registration of Accessories (ACC)
231
Accessory Registration
231
Display of Counter Information (COUNTER)
231
Counters
231
Clearing Counters
231
Service Report (REPORT)
233
Report Output
233
System Data List
233
System Dump List
233
Counter List
235
Error Log List
235
Spec List
237
Service Label
238
Download (DOWNLOAD)
239
Download
239
Initialization of Set Value (CLEAR)
239
Clear
239
Error Display (ERROR DISPLAY)
239
Error Display
239
Display of ROM Information (ROM)
239
ROM Display
239
Test Mode (TEST)
240
D-RAM Test<(1) D-RAM TEST
240
Scan Test ((2) SCAN TEST)
240
Print Test ((3) PRINT TEST)
240
MODEM Test ((4) MODEM TEST)
241
Function Test <(6) Function Test
243
Roller Cleaning Mode ((0) ROLLER CLEAN)
247
Chapter 16 Upgrading
249
Outline
253
Overview of Upgrade
253
Overview of Service Support Tool
253
Making Preparations
253
Registering the System Software
253
Connection
255
Downloading System Software
256
Downloading System
256
Downloading Procedure
256
Downloading BOOT
256
Other Upgrade Methods
261
Downloading the PCL Software
261
Service Tools
263
Special Tools
267
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Canon ImageRUNNER 1022iF Specifications
General
Brand
Canon
Model
ImageRUNNER 1022iF
Category
All in One Printer
Language
English
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