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Carel HeaterSteam 4 UR002 User Manual

Carel HeaterSteam 4 UR002
92 pages
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High Efficiency Solutions
heaterSteam 4 - UR
NO POWER
& SIGNAL
CABLES
TOGETHER
READ CAREFULLY IN THE TEXT!
Electric resistance humidifi er
User manual

Table of Contents

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Carel HeaterSteam 4 UR002 Specifications

General IconGeneral
ModelHeaterSteam 4 UR002
CategoryHumidifier
Capacity4 kg/h
Maximum Current13 A
Protection RatingIP20
Weight10 kg
ControlOn/Off
Power Consumption3 kW
Operating Temperature5°C to 40°C
Storage Temperature-10°C to 50°C

Summary

Important Warnings

Electric Shock Hazard

Dangers of live electrical parts and the need to disconnect power before accessing internal parts.

Water Leak Hazard

Highlights risks associated with water leaks due to malfunctions in connections or the humidifier.

Burn Hazard

Warns about hot parts and steam delivery at high temperatures (100°C/212°F).

General Safety and Usage Precautions

Covers installation, operation, and maintenance by qualified personnel and unauthorized modifications.

Cable Separation Warning

Specific attention to separating power and signal cables to prevent electromagnetic interference.

Disposal

Waste Electrical and Electronic Equipment (WEEE)

Explains WEEE directive and requirements for separate collection and disposal of electrical equipment.

Introduction and Installation

HeaterSteam (UR*) Models

Describes the range of humidifier models and their steam production capacities.

Dimensions and Weights

Provides physical dimensions and weight specifications for different humidifier models.

Unpacking and Handling

Instructions for checking the humidifier upon delivery and handling it during unpacking.

Positioning Guidelines

Placement advice for optimal steam distribution and maintenance access, including minimum clearances.

Wall Mounting Instructions

Detailed steps for mounting the humidifier on a wall using the supplied support bracket.

Hydraulic Connections

Important: Before Making Water Connections

Crucial safety reminder to disconnect power before making any hydraulic connections.

Water Connections Setup

General instructions and diagrams for connecting water supply and drain lines, including market-specific requirements.

Supply Water Requirements

Details on acceptable water quality parameters (conductivity, hardness, pH) for optimal humidifier operation.

Drain Water Characteristics

Information on the composition and temperature of drain water, and its disposal.

Steam Distribution

CAREL Steam Nozzles

Compact steam distributors for small ducts or applications like steam baths, mountable horizontally or vertically.

CAREL Linear Distributors for Air Ducts or AHUs

Distributors for AHU or duct applications, delivering steam along their entire length for optimal wetting distance.

CAREL High-Efficiency Linear Distributors

Distributors designed to reduce condensate formation within the distributor itself.

CAREL Blowers for Room Installation

Blowers with fans to assist steam absorption, connectable to the humidifier or remotely.

Electrical Connections

Wiring Provisions

General wiring requirements and identification of cable entry points for power and probes.

Power Cable Connection

Step-by-step instructions for connecting the power cable to the unit, including safety checks.

Control Board Overview

Description of the control board, its location, terminal functions, and electrical specifications.

Operating and Control Principles

Heater Humidifier Operating Principle

Explains how the humidifier generates steam using immersed heaters and water.

Control Principles

Overview of control methods using solid-state relays (SSR) for adjustable steam production.

ON/OFF Control

Operation based on an external contact, either all or nothing, with settable maximum production.

Proportional Control

Steam production is proportional to an external signal, with settable hysteresis.

Autonomous Control with Humidity Probes

Control based on humidity readings, with settable alarm thresholds for high and low humidity.

Application for Steam Baths

Specific control principles for steam bath applications using temperature probes.

Start-up and User Interface

Start-up Procedure

Steps for starting the humidifier, including activation sequence, autotest, and initial operation phases.

Activation Sequence & Wizard

Guide for initial setup, including language selection and parameter configuration via a wizard.

Graphic Terminal Overview

Description of the touch terminal's interface, colored icons, and intuitive navigation.

Keypad Functions

Explanation of the function of each keypad button for navigation and operation.

Display Areas Explained

Details on what is shown in different display graphic areas, such as probes, requests, and unit status.

User Menu and Unit Configuration

Main Menu Navigation

How to access and navigate main menu items like Clock, Scheduler, and Inputs/Outputs.

Control Settings Configuration

Configuring control types (humidity, temperature, proportional) and probe settings.

Function Settings Configuration

Configuring operational functions such as preheating, drain cycles, and thermal shock.

Configuration Settings

Setting up network, probes, and other configuration parameters for optimal operation.

Master/Slave System Configuration

Setting up and configuring Master/Slave systems for multiple units to increase production capacity.

Backup and Initialisation Settings

Configuring backup units and using the initial setup wizard for first-time configuration.

Master/Slave System

Master/Slave System Description

Overview of connecting multiple humidifiers in a Master/Slave system for increased steam production.

Network Connection Requirements

Details on using network switches for Master/Slave connections, including cable specifications.

Master/Slave System Installation Types

Explanation of how the Master/Slave system operates with main and slave units, managing external signals.

Master/Slave System Configuration Steps

Detailed guide to setting up the Master/Slave system, including IP addresses, unit rotation, and production limits.

Software Backup in Master/Slave System

Managing software backup for system continuity and ensuring production during unit malfunctions or maintenance.

Web Server

Integrated Web Server Functionality

How to use the web server for remote configuration and monitoring of unit parameters via a PC.

Connecting to the Web Server

Instructions for physically connecting the unit to the network and accessing the web server using its IP address.

Web Server Function Description

Overview of web server capabilities, including unit status, network, maintenance, and information access.

Hardware Backup

Hardware Backup Functionality

How a second unit can be automatically activated for backup in case of malfunction on the first unit.

Connecting Units for Hardware Backup

Wiring diagram and terminal functions for setting up the hardware backup connection between two units.

Supervisor Network

Supervisor Network Protocols and Configuration

Configuring supervision via BMS or Ethernet networks, detailing supported protocols like Carel, ModBus, and BACnet.

Supervisor Variables Table

Table of Carel Variables

Lists internal variables used by the Carel protocol for supervisor communication.

Table of ModBus Variables

Lists variables available for Modbus protocol communication with the humidifier.

Table of BACnet Variables

Lists variables available for BACnet protocol communication with the humidifier.

Spare Parts and Maintenance

Exploded Views and Part Numbers

Diagrams showing spare parts for different models and their corresponding part numbers.

Maintenance Operations Overview

Routine maintenance tasks and necessary precautions before starting any work on the humidifier.

Cylinder-Boiler Maintenance

Detailed procedures for accessing and cleaning the cylinder-boiler, including warnings about hot components.

Replacing Components

Step-by-step guides for replacing fuses, PTC sensors, and NTC sensors within the humidifier.

Wiring Diagrams

UR002-UR004 Single-phase Diagrams

Wiring diagrams for UR002-UR004 single-phase models, versions U and 0.

UR006-UR010-UR013 Three-phase Diagrams

Wiring diagrams for UR006-UR010-UR013 three-phase models, covering various voltage versions.

UR020-UR080 Three-phase Diagrams

Wiring diagrams for UR020-UR080 three-phase models, covering various voltage versions.

General Features and Models

HeaterSteam Models and Electrical Features

Table detailing models, electrical data, power, voltage, current, fuse size, and steam output.

Electrical Connection of Boiler Heaters

Diagrams showing how to connect boiler heaters for different models and voltage configurations.

Technical Features Summary

Comprehensive table of technical specifications including operating conditions, system parameters, and probe inputs.

Linear Nozzle Models and Installations

Details linear nozzle models and provides diagrams for typical installation scenarios.

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