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Carel humiSteam x-plus User Manual

Carel humiSteam x-plus
60 pages
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Integrated Control Solutions & Energy Savings
humiSteam x-plus
User manual
steam humidifi ers

Table of Contents

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Carel humiSteam x-plus Specifications

General IconGeneral
ModelhumiSteam x-plus
Protection RatingIP21
DimensionsVaries by model
WeightVaries by model
TypeSteam humidifier
Control Signal0-10V, 4-20mA
ControlMicroprocessor-based control
Water Conductivity125 to 1250 μS/cm
Water Connection3/4" BSP
Steam Pressure0.1 bar
Operating Temperature5°C to 40°C
FeaturesAutomatic drain

Summary

Safety Warnings and Precautions

Dangers and Important Notes

Details electric shock, water leak, and burn dangers, plus important operational notes.

Introduction and Assembly

1.1 humiSteam x-plus Overview

Introduction to the humidifier range and its purpose.

1.2 Dimensions and Weights

Specifications for unit size and weight across models.

1.3 Packaging and Handling

Instructions for safely unpacking and moving the humidifier.

1.4 Positioning and Clearances

Guidance on optimal placement and required space around the unit.

1.5 Wall-Mounting Instructions

Steps for securely mounting the humidifier on a wall.

Front Cover Procedures

1.6 Front Cover Removal

Procedures for removing the front cover on different model series.

1.7 Fitting the Front Cover

Steps to reattach the front cover after maintenance.

Components and Accessories

1.8 Components and Accessories

List of included parts and optional accessories.

Water Connections

2.1 Supply Water Requirements

Details on suitable supply water quality, pressure, and temperature.

Water Management

2.2 Drain Water Characteristics

Information about the properties of drain water.

2.3 Drain Tempering Function

Explanation of the valve that tempers drain water.

Steam Distribution

3.1 CAREL Jet Distributors

Fitting and specifications for jet steam distributors.

3.2 Linear Distributors for Air Ducts

Installation guidelines for linear distributors in air ducts.

3.3 CAREL Steam Blowers

Details on steam blowers for specific humidifier models.

3.4 Steam Hoses

Guidelines for proper installation and use of steam hoses.

Condensate Drain Hose

3.5 Condensate Drain Hose Installation

Instructions for connecting the condensate drain hose correctly.

Electrical Connections

4.1 Preparing the Electric Cableways

Instructions for routing electrical cables.

4.2 Power Cable Connection

Steps for safely connecting the main power cable.

4.3 Control Signals

Connecting external signals for steam production control.

Control Signal Options

Humidistat and Remote Contact Control

Using humidistats and remote contacts for ON/OFF control.

Proportional Control Methods

Connecting external controllers and limit probes for proportional control.

Temperature Probe Control

Connecting temperature probes for control.

Probe Configuration and Contacts

Probe Configuration and Types

Details on NTC probes, available probes, and input configuration.

4.4 Alarm Contact

Setting up the alarm contact for remote signalling.

4.5 Dehumidification Contact

Using the contact for activating external dehumidification devices.

Remote Terminal and Network

5.1 Remote Display Terminal Connection

How to connect and position the remote display terminal.

5.2 Supervisory Network (J19)

Connecting the humidifier to supervisory systems via serial interface.

Cascading Control of Other Units

5.4 Cascading Control of Other Units

Linking multiple units for increased steam output capacity.

Starting and User Interface

6.1 Initial Startup Checks

Essential checks before starting the humidifier for the first time.

6.2 Stopping Procedure

Steps for safely shutting down the humidifier.

6.3 Language Setting

Guide to selecting the user interface language during first startup.

6.4 Keypad Functions

Explanation of each button's function on the keypad.

6.5 Main Screen Overview

Description of the primary operating screen and its display elements.

6.6 INFO Screens (Read-Only)

Accessing screens that display humidifier status information.

SET Mask Configuration

6.7 SET Mask Configuration

Setting main humidifier values and parameters.

Main Menu Navigation

User Menu Screens

Access to alarm thresholds, system clock, scheduler, time zones, and set points.

Maintenance Menu Screens

Access to reset configurations, system info, manual procedures, cylinder changes, and alarm history.

User Menu Operations

7.1 Alarm Thresholds Configuration

Setting warning and alarm thresholds for probes.

7.2 System Clock Settings

Configuring the internal clock for timed operations.

7.3 Scheduler Enable

Enabling the scheduler for programmed operation.

7.4 Time Band Settings

Defining specific time intervals for humidifier operation.

7.5 Weekly Scheduler

Setting up operational schedules for each day of the week.

7.6 Scheduled Set Points

Configuring different set points for various times of the day.

Installer Menu Options

8.1 Control Type Settings

Configuring control type, signal, and measurement units.

8.2 Probe Configuration

Setting minimum, maximum, and offset values for probes.

8.3 Operating Options

Adjusting operational parameters like cylinder limits and alarm logic.

8.4 Drain Options

Configuring drain cycles, foam handling, and inactivity drains.

8.5 Water Conductivity Settings

Monitoring and setting water conductivity warning and alarm thresholds.

Supervisor Configuration

8.6 Supervisor Settings

Parameters for network communication and supervisor settings.

Maintenance Menu Operations

9.1 Reset Configurations

Functions for saving, recalling, and installing default configurations.

9.2 System Information

Viewing application version, code, and language settings.

9.3 Manual Procedures

Manually testing key humidifier functions for diagnostics.

9.4 Cylinder Replacement

Procedure for changing the humidifier cylinder.

9.5 Alarm History Log

Accessing and viewing the recorded history of system alarms.

Spare Parts for UE001 to UE018

11.1 Spare Parts for UE001 to UE018

Lists and diagrams of spare parts for UE001 to UE018 models.

Spare Parts for UE025 to UE065

11.2 Spare Parts for UE025 to UE065

Lists and diagrams of spare parts for UE025 to UE065 models.

Spare Parts for UE090 to UE130

11.3 Spare Parts for UE090 to UE130

Lists and diagrams of spare parts for UE090 to UE130 models.

Cylinder Maintenance

11.4 Cylinder Cleaning and Maintenance

Procedures for cleaning and maintaining the humidifier cylinder.

11.5 Mechanical Draining of Cylinder Water

Steps for manually draining water from the cylinder.

Cylinder Connection and Component Maintenance

11.6 Cylinder Connection Details

Diagrams and specifications for connecting cylinders to the humidifier.

11.7 Cleaning Other Components

Maintenance procedures for various humidifier components.

Wiring Diagrams

12.1 Single-Phase Models Wiring

Electrical wiring diagram for single-phase UE001-UE009 models.

Three-Phase Models Wiring (UE003-UE018)

12.2 Three-Phase Models Wiring (UE003-UE018)

Wiring diagram for three-phase UE003-UE018 models.

Three-Phase Models Wiring (UE025-UE045)

12.3 Three-Phase Models Wiring (UE025-UE045)

Wiring diagram for three-phase UE025-UE045 models.

Three-Phase Models Wiring (UE045-UE065)

12.4 Three-Phase Models Wiring (UE045-UE065)

Wiring diagram for three-phase UE045-UE065 models.

Three-Phase Models Wiring (UE090-UE130)

12.5 Three-Phase Models Wiring (UE090-UE130)

Wiring diagram for three-phase UE090-UE130 models.

General Features and Models

13.1 humiSteam Models and Specs

Table detailing models, power, voltage, current, and specifications.

Technical Specifications and Steam Hoses

13.2 Technical Specifications

Comprehensive technical data including environmental and probe input details.

13.3 Steam Hose Models

List of available steam hose models and their compatibility.

Distributor Models

13.4 Concentrated Jet Steam Distributors

Models and specifications for concentrated jet steam distributors.

13.5 Linear Distributors

Models and specifications for linear steam distributors.

Network Control

13.6 Board Control via Network

Modbus registers and coils for network control of the humidifier.

Technical Appendix - Operating Principles

14.1 Operating Principle

Explanation of how immersed electrode humidifiers generate steam.

14.2 Control Principles

Details on ON/OFF, proportional, and humidity control methods.

Technical Appendix - Cylinder Operation

Independent Control with Temperature Probe

Using temperature probes for humidity control.

14.3 Two-Cylinder Operation

Modes of operation and compensation logic for dual-cylinder models.

14.4 Supply Water Conductivity

Conductivity measurement, alarms, and overriding settings.

Technical Appendix - Water Management and Alarms

14.5 Automatic Draining and Foam Control

Automatic draining, foam detection, and inactivity drain management.

14.6 Insufficient Supply Water

Humidifier management for low or no water supply.

14.7 Cylinder Exhaustion Alarms

Setting and disabling cylinder exhaustion and pre-exhaustion alarms.

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