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Carel HeaterSteam 4 UR010 User Manual

Carel HeaterSteam 4 UR010
92 pages
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High Efficiency Solutions
heaterSteam 4 - UR
NO POWER
& SIGNAL
CABLES
TOGETHER
READ CAREFULLY IN THE TEXT!
Electric resistance humidifi er
User manual

Table of Contents

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Carel HeaterSteam 4 UR010 Specifications

General IconGeneral
ModelHeaterSteam 4 UR010
CategoryHumidifier
TypeSteam humidifier
Protection ratingIP20
Operating temperature range5 to 40 °C
Steam output4 kg/h
Power Supply50/60Hz
Maximum current absorption11 A
Storage temperature range-20°C to 60°C

Summary

1. INTRODUCTION AND INSTALLATION

1.5 Wall mounting

Detailed instructions and diagrams for mounting the humidifier on a wall.

2. HYDRAULIC CONNECTIONS

Water Connections

Instructions for connecting water supply and drain, including Watermark requirements and filter installation.

3. STEAM DISTRIBUTION

4. ELECTRICAL CONNECTIONS

4.3 Control board

Details of the control board, its connections, and terminal functions.

4.2 Power cable connection

Instructions for connecting the power cable, including safety precautions.

4.4 Operating and control principles

4.4.1 Operating principle of a heater humidifier

Explanation of how the isothermal steam humidifier works, steam generation, and properties.

4.4.5 Autonomous control with humidity probes

How steam production is controlled based on humidity readings from probes.

4.4.6 Autonomous control with relative humidity transducer and outlet limit probe

Control using humidity probes with an additional limit probe for safety.

4.5 Steam production control signals

EXTERNAL PROPORTIONAL CONTROLLER and REMOTE CONTACT (modulating operation) with LIMIT PROBE

Modulating control with an external signal, remote contact, and a limit probe.

4.6 Control with humidity probes

CONTROL WITH ONE HUMIDITY PROBE

Control using a single room humidity probe.

CONTROL WITH ONE HUMIDITY PROBE AND LIMIT PROBE

Control with a main probe and a limit probe for enhanced safety.

4.7 Control with temperature probes

CONTROL WITH TWO HUMIDITY PROBES

Control using two humidity probes with weighted average calculation.

CONTROL WITH ONE ACTIVE TEMPERATURE PROBE

Control based on a single active temperature probe.

CONTROL WITH ONE TEMPERATURE PROBE AND LIMIT PROBE

Temperature control with a main probe and a limit probe.

CONTROL WITH ONE NTC TEMPERATURE PROBE (passive)

Control using a passive NTC temperature probe.

CONTROL WITH TWO NTC TEMPERATURE PROBES (passive)

Control using two passive NTC temperature probes with weighted average.

4.10 Final checks

Final checks

Verification steps for correct electrical connections before operation.

5. PREPARING FOR OPERATION

5.1 Preliminary checks

Essential checks before starting the humidifier, including connections and water supply.

6. START-UP AND USER INTERFACE

6.1 Start-up

Description of the activation sequence: initial phase, autotest, and operation.

6.5.3 Set point setting

How to set the set point, proportional band, and maximum production.

6.2 Activation sequence

Details the initial setup wizard steps for language and parameter configuration.

AUTOTEST PROCEDURE

Automatic procedure to check operation of level sensor and the appliance.

6.5.2 Scheduler settings

How to set time bands for humidifier activation and scheduling.

6.6.2 Display graphic area 2 - Probes/request

How production request and probe values are displayed for different control types.

7. USER MENU AND UNIT CONFIGURATION

7.2 Menu E. Settings - a. Control

Configuration settings for control types, probes, and parameters.

d. Master/Slave

Settings for configuring the Master/Slave system network.

7.2.1 Control type (Installer menu)

Setting the type of control: humidity, temperature, external signal, etc.

h. Supervision

Settings for supervisor network addresses and communication protocols.

7.2.7 Limit probe configuration (Installer menu)

Configuring a second probe as a limit probe for humidity control.

6.9 Alarms

Alarms

How active alarms are displayed and managed on the unit.

7.4 Menu E. Settings - c. Configuration

7.4.1 Main probe (Installer menu)

Configuring the main probe type, limits, and alarms.

7.4.8 Enable and set high conductivity alarm (Installer menu)

Enabling and setting high conductivity alarm thresholds and delay.

7.4.2 Limit probe (or second probe - Installer menu)

Configuring the limit probe type, limits, and alarms.

7.4.9 Set high conductivity alarm thresholds (Installer menu)

Setting warning and alarm thresholds for high conductivity.

7.5 E.Settings – d.Master/Slave

7.5.1 Master/Slave system network settings (Installer menu)

Configuring network settings for connecting units in a Master/Slave system.

8. MASTER/SLAVE SYSTEM

8.1 Description of the Master/Slave system

Overview of connecting multiple humidifiers in a Master/Slave system for increased steam production.

8.4 Master/Slave system configuration

Step-by-step guide to configure the Master/Slave system, including IP addresses.

9. WEB SERVER

9.1 Integrated web server

Overview of the integrated web server for PC-based configuration and monitoring.

11. SUPERVISOR NETWORK

11.1 Supervisor network protocols and configuration

Configuring supervision on BMS or Ethernet ports using various protocols.

11.2 Table of ModBus variables

HOLDING REGISTERS

ModBus holding registers for configuring humidifier parameters like control mode and alarms.

11.3 heaterSteam tERA service registration

heaterSteam tERA service registration

Connecting the humidifier to the Carel tERA service for remote monitoring and logging.

13. ALARM TABLE

ALC01 Autotest failed alarm

Details for the Autotest failed alarm, including cause and solution.

ALC02 High conductivity warning

Information about high conductivity warning, its causes and solutions.

ALW03 High conductivity alarm

High feedwater conductivity alarm details, including causes and solutions.

ALC03 Level sensor malfunction alarm

Level sensor malfunction alarm, its probable causes and solutions.

ALC04 High heater temperature

Alarm for excess temperature in heaters, potentially due to Klixon activation.

ALB01 No water alarm

Alarm indicating no feedwater and potential issues with supply pipes or fill valve.

ALB02 Low production alarm

Alarm indicating low or no steam production, possibly due to power issues or float blockage.

ALA01 Main probe broken or disconnected alarm

Alarm for a disconnected or damaged main probe.

ALA02 Limit probe broken or disconnected alarm

Alarm for a disconnected or damaged limit probe.

ALA03 Pre-heating probe broken or disconnected alarm

Alarm for a disconnected or damaged pre-heating probe.

ALA07 Supervisor offline

Alarm indicating the supervisor is offline.

ALC05 High boiler temperature (>110°C)

Alarm for high boiler temperature, possibly due to no water or sensor issues.

14.4 Maintenance of the cylinder-boiler

Maintenance of the cylinder-boiler

Procedure for accessing and cleaning the cylinder-boiler, including heater replacement.

15. WIRING DIAGRAMS

15.1 Wiring diagram UR002-UR004 single-phase 208 V / 230 V - version U

Electrical wiring diagram for UR002-UR004 single-phase units (208/230V, version U).

15.2 Wiring diagram UR002-UR004 single-phase 230 V - version 0

Electrical wiring diagram for UR002-UR004 single-phase units (230V, version 0).

15.3 Wiring diagram UR006 single-phase 208 V / 230 V - version U

Electrical wiring diagram for UR006 single-phase units (208/230V, version U).

15.4 Wiring diagram UR006 single-phase 230 V - version 0

Electrical wiring diagram for UR006 single-phase units (230V, version 0).

15. WIRING DIAGRAMS

15.5 Wiring diagram UR006-UR010-UR013 three-phase (208-230-400-460-575 V) - version U

Wiring diagram for UR006-UR010-UR013 three-phase units (various voltages, version U).

15.6 Wiring diagram UR006-UR010-UR013 three-phase (230-400-460 V) - version 0

Wiring diagram for UR006-UR010-UR013 three-phase units (230-460V, version 0).

15.7 Wiring diagram UR020 three-phase (400-460-575 V) - version U

Wiring diagram for UR020 three-phase units (400-575V, version U).

15.8 Wiring diagram UR020-UR027 three-phase (230-400-460-690 V) - version 0

Wiring diagram for UR020-UR027 three-phase units (230-690V, version 0).

15.9 Wiring diagram UR020/UR027 three-phase (208-230 V) - version U

Wiring diagram for UR020/UR027 three-phase units (208-230V, version U).

15.10 Wiring diagram UR040 three-phase (400-460-575 V) - version U

Wiring diagram for UR040 three-phase units (400-575V, version U).

15.11 Wiring diagram UR040-UR053 three-phase (400-460-690 V) - version 0

Wiring diagram for UR040-UR053 three-phase units (400-690V, version 0).

15.12 Wiring diagram UR053 three-phase (400-460 V) - version U

Wiring diagram for UR053 three-phase units (400-460V, version U).

15.13 Wiring diagram UR060 three-phase (575 V) - version U

Wiring diagram for UR060 three-phase units (575V, version U).

15.14 Wiring diagram UR060 (400-460 V) - version U

Wiring diagram for UR060 three-phase units (400-460V, version U).

15.15 Wiring diagram UR060-UR080 three-phase (400-460-690 V) - version 0

Wiring diagram for UR060-UR080 three-phase units (400-690V, version 0).

15.16 Wiring diagram UR080 three-phase (400-460-575 V) - version U

Wiring diagram for UR080 three-phase units (400-575V, version U).

Wiring diagram UR027 three-phase (400-460-575 V) - version U

Wiring diagram for UR027 three-phase units (400-575V, version U).

Wiring diagram UR053 three-phase (575 V) - version U

Wiring diagram for UR053 three-phase units (575V, version U).

16. GENERAL FEATURES AND MODELS

16.2 Electrical connection of boiler heaters (continued)

Diagrams showing electrical connections for boiler heaters in various configurations.

16.2 Electrical connection of boiler heaters

Diagrams showing electrical connections for boiler heaters in various configurations.

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