Carlin EZ-1-HP - User Manual

Instruction manual
™
Contents
PLEASE read this rst ................................................. 2
Codes and standards .................................................. 2
EZ-1/2/3 LF application information............................. 3
Prepare site • assemble burner • mount burner .......... 5
Prepare burner .......................................................... 10
Wire burner • start burner .......................................... 14
Adjustment and verication ....................................... 14
Annual start-up and service ....................................... 15
Repair parts ............................................................... 16
Maintenance procedures ........................................... 18
User care and maintenance .........................Rear cover
© Copyright 2016 — Carlin Combustion Technology, Inc.
Installer/servicer — Except where specically
stated otherwise, this manual must be used only
by a qualied service technician. Failure to com-
ply with this or other requirements in this manual
could result in severe personal injury, death or
substantial property damage.
User — The burner Instruction Manual is intended
only for your service technician. The burner and
heat exchanger must be inspected and started at
least annually by your service technician.
Ratings
Input: EZ-LF ......................................0.35 to 1.45 GPH
EZ-1, EZ-1-HP ........................0.50 to 1.65 GPH
EZ-2, EZ-2-HP ....................... 1.50 to 2.25 GPH
EZ-3, EZ-3-HP ....................... 2.00 to 2.60 GPH
Fuels: No. 1 or No. 2 heating oil (ASTM D396)
Fuel unit: Suntec
EZ-LF-1,-2 or -3 ...........100 psig nozzle pressure
EZ-1,-2 or -3-HP .Over 100 psig nozzle pressure
Electrical: Power ...................................120V/60 hz/1-phase
Motor .................... Carlin PSC, 1/6 hp, 3450 rpm
Current ..................................... Approx. 2.5 amps
Ignition: Carlin Model 41000 electronic ....... 14,000 volts
Control: U.L. Group I or II primary safety control
Agencies: UL Listed (US and Canada)
126 Bailey Road North Haven, CT 06473
Phone 203-680-9401 Fax 203-764-1714
Carlin Combustion Technology, Inc.
Tech support 800-989-2275 carlincombustion.com

Summary

Please Read This First

Special Attention Flags

Explains DANGER, WARNING, CAUTION, and NOTICE flags for hazard communication.

Installer;Service Technician Instructions

Guidelines for qualified technicians performing installation or service.

User Training Guidelines

Instructions for training users on proper operation and safety.

Burner Servicing Safety

Safety precautions to follow when servicing the burner.

EZ-1;2;3 Application Information

Codes and Standards

Overview of industry codes and certifications for burner compliance.

Installation and Burner Type Information

Guidelines for US/Canada installation and details on conversion/OEM burners.

Vent System and Airflow Requirements

Guidelines for vent system integrity and combustion/ventilation air openings.

Optional Air Intake Systems and Assembly

Details on installing, adjusting, and assembling optional air intake systems.

Combustion Chamber, Clearances, and Mounting

Verifying chamber, clearances, and burner assembly/mounting procedures.

Prepare Site, Assemble, and Mount Burner

Vent System and Airflow Requirements

Guidelines for vent system integrity and combustion/ventilation air openings.

Optional Air Intake Systems and Adjustments

Details on installing and adjusting optional air intake systems.

Verify Clearances and Combustion Chamber

Ensuring proper clearances and verifying combustion chamber dimensions.

Burner Assembly and Mounting Procedures

Steps for assembling burner components and mounting into the appliance.

Prepare Burner

Combustion Head Assembly Procedures

Steps for removing and installing the combustion head assembly.

Nozzle and Electrode Installation

Procedures for installing the oil nozzle and checking ignition electrodes.

Head Positioning Bar and Air Band Adjustment

Selecting head bars and setting the initial air band for combustion.

Fuel Supply System Configuration and Checkout

Inspecting fuel supply, systems, and performing pre-start checks.

Wire Burner and Start Burner

Perform Combustion Test

Steps for performing combustion tests using test instruments.

Adjust Burner Settings

Adjusting burner settings based on combustion test results.

Re-install Cover and Re-test Combustion

Reinstalling cover and re-testing combustion.

Adjustment and Verification

Operational Verification and Checks

Verifying burner, vent, air, and control operations.

Prepare for Normal Operation and User Training

Final checks and user training on operation and safety.

Annual Startup and Service

Perform Startup and Service Procedures

Steps for annual burner startup, service, and maintenance.

Discuss Operation and Inform User

Discussing operation with user and informing them of any issues.

Repair Parts

Air Tubes and Related Components

List of various air tubes, flanges, and related parts.

Burner Head and Ignition Components

Combustion head assemblies, electrodes, ignitor parts.

Fuel System Components

Fuel units, oil lines, filters, and related parts.

Control and Adjustment Components

Air bands, shutters, head positioning bars, and ignitor parts.

Maintenance Procedures

Blower Wheel and Motor Maintenance

Procedures for cleaning the blower wheel and maintaining/replacing the motor.

Ignitor Checking Procedure

Procedure for checking the ignitor's spark output.

Handling Ceramic Fiber Materials

Safety precautions for handling ceramic fiber materials.

Carlin EZ-1-HP Specifications

General

Brand	Carlin
Model	EZ-1-HP
Category	Burner
Language	English