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Carlin EZGas Pro - User Manual

Carlin EZGas Pro
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Contents
PLEASE read this rst ......................................... 2
Codes and standards .......................................... 2
EZGas Pro burner at-a-glance ............................ 3
Prepare site • prepare burner • mount burner ..... 4
Install gas piping .................................................. 9
Wire burner ........................................................ 10
Check system • start-up burner/appliance ......... 11
Perform checkout procedure • ll out certicate 17
Maintenance and service procedures................ 18
Troubleshooting ................................................. 20
Dimensions and mounting information .............. 22
Replacement parts ............................................ 24
Installation video can be seen at
www.carlincombustion.com or www.youtube.com
Instruction Manual
Ratings
Input: .................................. 50,000 to 275,000 Btuh
Fuels: ............................Natural gas or propane gas
Max. supply pressure ...............14 inches w.c.
Min. supply pressure ..................5 inches w.c.
Manifold pressure ...................3.5 inches w.c.
Electrical: Power ............................ 120V/60 Hz/1-Phase
Motor ............. 1/15, 1/7, or 1/6 HP, 3450 RPM
Current .............. Approx. 2.0, 2.3 or 2.5 amps
Ignition: ............ Carlin Model 41800 solid state ignitor
Control: Carlin Model 60200FR microprocessor control
Agencies: ....UL Listed (US and Canada)
Installer/servicer — Except where specifically stated
otherwise, this manual must be used only by a qualied
service technician. (In the state of Massachusetts, this
product must be installed by a licensed Plumber or Gas
Fitter.) Failure to comply with this or other requirements in
this manual could result in severe personal injury, death
or substantial property damage.
User — Refer only to Users Information manual for in-
formation regarding operation of this burner. The burner
Instruction Manual is intended only for your service techni-
cian. The burner and heat exchanger must be inspected
and started at least annually by your service technician.
LISTED
Pro
126 Bailey Road North Haven, CT 06473
Phone 203-680-9401 Fax 203-680-9403
Carlin Combustion Technology, Inc.
T
ech support
800-989-2275
carlincombustion.com
© Copyright 2017 — Carlin Combustion Technology, Inc.

Questions and Answers

Summary

1. Prepare site • prepare burner • mount burner

2. Install gas piping from meter to combination gas valve

Gas Piping Installation and Testing

Specifies approved materials, procedures, and testing for gas piping.

3. Wire burner

4. Check system • start-up burner;appliance

System Inspection and Leak Testing

Pre-startup checks, gas piping leak tests, and air purging procedures.

Burner and Control Operation Checks

Setting air band, checking control sequence and flame failure lockout.

Troubleshooting Common Burner Issues

Diagnosing and resolving problems like no start, flame failures, and lockouts.

Final Adjustments and Combustion Testing

Installer checklist, final burner adjustments, and combustion instrument checks.

5. Perform checkout procedures • fill out certificate

6. Maintenance and service procedures

Annual Start-up and Service Procedures

Detailed steps for annual service, including user discussion and component inspection.

7. Troubleshooting

Burner Start-up Problems

Addresses issues like motor not starting and repeated flame failures.

Ignition and Flame Signal Issues

Diagnoses problems with ignition, flame signal strength, and airflow.

Summary

1. Prepare site • prepare burner • mount burner

2. Install gas piping from meter to combination gas valve

Gas Piping Installation and Testing

Specifies approved materials, procedures, and testing for gas piping.

3. Wire burner

4. Check system • start-up burner;appliance

System Inspection and Leak Testing

Pre-startup checks, gas piping leak tests, and air purging procedures.

Burner and Control Operation Checks

Setting air band, checking control sequence and flame failure lockout.

Troubleshooting Common Burner Issues

Diagnosing and resolving problems like no start, flame failures, and lockouts.

Final Adjustments and Combustion Testing

Installer checklist, final burner adjustments, and combustion instrument checks.

5. Perform checkout procedures • fill out certificate

6. Maintenance and service procedures

Annual Start-up and Service Procedures

Detailed steps for annual service, including user discussion and component inspection.

7. Troubleshooting

Burner Start-up Problems

Addresses issues like motor not starting and repeated flame failures.

Ignition and Flame Signal Issues

Diagnoses problems with ignition, flame signal strength, and airflow.

Carlin EZGas Pro Specifications

General IconGeneral
Fuel TypeNatural Gas or Propane
IgnitionDirect Spark Ignition
Control TypeModulating
Air AdjustmentManual
Flame SupervisionUV Flame Scanner

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